Endoscope Light Source with Integrated LED Array

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Solution Overview

Problem

Current endoscopic light source units are inefficient, generate excessive heat, and cannot adjust color temperature, leading to inadequate image quality and hazardous infrared heat transmission during medical procedures.

Innovation Solution

An LED-based light source unit integrated into the endoscope with a thermally conductive substrate and heat dissipation mechanisms, allowing for adjustable color temperature and increased light output through multiple LEDs, which can be powered by batteries or the camera, and is designed to be disposable to manage heat and size constraints.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If multiple LEDs are integrated into the tip or annular area of the scope shaft, then light output can be increased, but the space available is limited and heat dissipation becomes difficult

Engineering Contradiction:
Improvelight outputVSAvoidheat dissipation
Core Design Contradiction:
Illumination intensityVSTemperature

Solution Approach 1:

The light source is divided into multiple separate LED units distributed around the scope shaft, with each LED having its own heat dissipation path through the scope shaft wall to the external environment. This segmentation allows multiple light sources without concentrating heat in a single location.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Heat dissipation is moved from the internal LED location to the external surface of the scope shaft by conducting heat through the shaft wall. This transfers the heat dissipation function to a different spatial dimension (from internal to external surface area).

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Illumination intensity

If high-intensity light is generated to compensate for distance and losses, then illumination at the surgical site is sufficient, but infrared heat energy is transmitted into the patient creating hazardous conditions

Engineering Contradiction:
Improvelight intensity at surgical siteVSAvoidinfrared heat transmission to patient
Core Design Contradiction:
Illumination intensityVSObject-affected harmful factors

Solution Approach 1:

The light source is extracted from the remote location and placed directly at the surgical site. This eliminates the need for high-intensity light generation to compensate for transmission losses, thereby removing the source of harmful infrared heat transmission through the patient's body.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The proximity of the LED to the surgical site, which could potentially cause localized heating, is converted into a benefit by enabling precise control of illumination only where needed, reducing overall energy consumption and eliminating the need for high-power transmission through the patient.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

3Length of moving object

If LEDs are placed in the tip or annular area of the scope shaft, then the light source is closer to the surgical site, but the design must be specifically tailored for each endoscope size

Engineering Contradiction:
Improvedistance from light source to surgical siteVSAvoidcompatibility across different endoscope sizes
Core Design Contradiction:
Length of moving objectVSAdaptability or versatility

Solution Approach 1:

The LED assembly is designed as a universal component that can be adapted to different endoscope sizes and configurations. The modular design allows the same basic LED unit to be installed in various positions (tip, annular area, or side) depending on the specific endoscope model, providing versatility across different surgical applications.

Inventive Principle:
Principle #6Universality (Multi-functionality)

4Device complexity

If the light source is integrated into the endoscope, then the light cable is eliminated, but the space inside the tip or annular area is very limited

Engineering Contradiction:
Improveelimination of light cableVSAvoidavailable space in tip or annular area
Core Design Contradiction:
Device complexityVSVolume of moving object

Solution Approach 1:

The LED and its support structure are nested within the existing endoscope architecture, utilizing the hollow interior space of the scope shaft. The LED assembly is positioned within the structural confines of the shaft, effectively nesting the light source within the existing design rather than adding external bulk.

Inventive Principle:
Principle #7Nested doll (Nesting)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides efficient, adjustable illumination with reduced heat generation, improving image quality and safety by allowing for increased light output without compromising LED lifespan and accommodating different endoscope sizes.

Implementation Method 1

The light source unit is integrated into a proximal end of an endoscope and includes an array of light-emitting elements to produce illumination through the endoscope for a camera

Methodology Applied
Scientific EffectLight emitting diode (LED): Light Emitting Diode

Implementation Method 2

An LED-based light source unit integrated into the endoscope with a thermally conductive substrate and heat dissipation mechanisms

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Data Source

PatentUS7668450B2Endoscope with integrated light source
Publication Date: 2010.02.23 STRYKER CORP
  • US7668450B2 patent drawing
  • US7668450B2 patent drawing
  • US7668450B2 patent drawing

AI summary

An LED based light source unit for an endoscopic imaging system produces illumination for a camera through an endoscope. The light source unit includes an array of LEDs mounted to a thermally conductive substrate. The light source unit is integrated into the proximal end of an endoscope and coupled directly to the optical fibers running to the tip of the endoscope. A plurality of such light source units may be integrated into the housing of an endoscope. Light emitted from each light source unit is directed to a distinctive section of the endoscope's tip and a doctor may control light output of each individual light source unit during a surgery.