Electronic Endoscope Light Source Rotary Shutter Gear Mechanism
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Solution Overview
Problem
Conventional electronic endoscope light source apparatuses with rotary shutters face issues of high manufacturing costs, complex structures, and potential balance problems due to asymmetrical designs, leading to flickering illumination and limited shutter speed.
Innovation Solution
A light source apparatus utilizing a rotary shutter with a pair of aperture controlling rotary plates, driven by a first and second planetary gear mechanism, which allows for smooth rotation and independent control of the aperture plates to modulate light emission without interference from motor harnesses, ensuring stable and high-speed operation.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Illumination intensity
If a conventional rotary shutter with variable distance mechanism is used to achieve light modulation, then light modulation capability is improved, but device complexity and manufacturing cost increase
Solution Approach 1:
The rotary shutter is divided into multiple aperture-controlling rotary plates (typically three plates) that can rotate independently or together. Each plate has light intercepting portions and opening portions arranged alternately. By segmenting the shutter into multiple plates with different rotational positions, the patent achieves variable aperture control without requiring a complex variable distance mechanism, thus resolving the contradiction between light modulation capability and structural complexity.
Solution Approach 2:
The patent combines multiple aperture-controlling rotary plates into a single rotary shutter assembly that rotates together as one unit. This merging approach allows the multiple plates to work in coordination to control light transmission, achieving effective light modulation while simplifying the overall structure compared to using separate mechanisms for each plate.
2Illumination intensity
If the rotary shutter is made asymmetrical to vary aperture, then aperture control capability is improved, but balance is worsened causing flickering
Solution Approach 1:
The patent employs asymmetrical light intercepting portions on the rotary plates to achieve variable aperture control. The plates have different patterns of openings and intercepting portions that create asymmetric shapes, allowing precise control of light transmission area.
Solution Approach 2:
The patent addresses the balance issue by carefully designing the distribution of material on the rotary plates. Even though the light intercepting portions create asymmetry for aperture control, the overall plate design maintains rotational balance by distributing mass appropriately, preventing the center of gravity from deviating from the rotation axis and eliminating flickering caused by unbalanced rotation.
3Speed
If the opening area is reduced to increase shutter speed, then shutter speed is improved, but brightness stability is worsened due to flickering
Solution Approach 1:
The patent uses periodic rotation of the aperture-controlling rotary plates to achieve shutter function. The plates rotate at controlled speeds to periodically open and close the aperture, enabling high shutter speeds. The multi-plate design with alternating opening and intercepting portions ensures smooth periodic light transmission.
Solution Approach 2:
By maintaining rotational balance through proper mass distribution on the rotary plates, the patent eliminates unbalanced forces that would cause flickering during high-speed rotation. This allows the system to achieve high shutter speeds while maintaining stable brightness output.
4Adaptability or versatility
If two motors are used to rotate the aperture controlling rotary plates, then independent control capability is improved, but harness interference problem arises
Solution Approach 1:
The patent introduces a magnetic coupling mechanism as an intermediary between the motors and the rotary plates. Instead of directly connecting motors to plates with harnesses that would interfere during rotation, the magnetic coupling transmits rotational force wirelessly through magnetic fields, eliminating harness interference while maintaining independent control capability.
Solution Approach 2:
The patent replaces the direct mechanical connection (motors connected via harnesses to rotary plates) with a magnetic field-based transmission system. This substitution eliminates the need for physical harnesses that would interfere during rotation, while still allowing independent control of the rotary plates through magnetic coupling.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The solution enables smooth rotation of aperture controlling rotary plates, preventing flickering and allowing for precise control of light emission, thereby maintaining consistent brightness and increasing shutter speed without the need for additional interference prevention mechanisms.
Implementation Method 1
a first planetary gear mechanism including a first internal tooth gear which is provided coaxial with the rotation axis of the rotary shutter, a first sun gear coaxial with an axis of the first internal tooth gear, and a first planet gear which simultaneously engages with the first internal tooth gear and the first sun gear; a second planetary gear mechanism including a second internal tooth gear identical to the first internal tooth gear and coaxial with the rotation axis of the rotary shutter, a second sun gear identical to the first sun gear and coaxial with an axis of the second internal tooth gear, and a second planet gear identical to the first planet gear and which simultaneously engages with the second internal tooth gear and the second sun gear
Data Source
AI summary
A light source apparatus for an electronic endoscope includes a light source; a rotary shutter having a pair of aperture controlling rotary plates; a first planetary gear mechanism including a first internal tooth gear, a first sun gear, and a first planet gear; a second planetary gear mechanism including a second internal tooth gear, a second sun gear, and a second planet gear; and carriers holding the first and second planet gears in a same phase position and supporting the first and second planet gears. One of the first sun gear and the first internal tooth gear is non-rotatably fixed, and the other thereof is rotated together with one of the aperture controlling rotary plates, and one of the second sun gear and the second internal tooth gear of the second planetary gear mechanism is driven together with the other thereof by a phase difference motor.


