Endoscope Optical Unit Magnetic Layout for Precise Two-Focus Switching

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Solution Overview

Problem

Conventional endoscopes with optical units using magnetic actuators face challenges in precisely controlling the movement of optical devices along the optical axis for zoom and focus functions, leading to misalignment and degradation of optical performance due to inadequate magnetic field distribution and mechanical constraints.

Innovation Solution

The optical unit incorporates a soft magnetic moving barrel, a non-magnetic fixed barrel, yokes, a coil, and a magnet with a magnetic body member of stronger magnetism, arranged to create a stable magnetic circuit allowing controlled movement of the optical device between two rest positions, preventing misalignment and eccentricity by optimizing magnetic field direction and distribution.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If a conventional magnetic actuator is used to move the optical device, then the optical device can be moved along the optical axis, but the magnetic field distribution is inadequate causing misalignment and degradation of optical performance

Engineering Contradiction:
Improveoptical performanceVSAvoidalignment stability
Core Design Contradiction:
Measurement precisionVSReliability

Solution Approach 1:

The patent applies local quality by providing a magnetic body member with stronger magnetism at a specific position on the moving barrel, corresponding to the magnet on the fixed barrel. This localized enhancement of magnetic properties ensures that the magnetic field distribution is optimized at the critical interaction point, thereby maintaining precise alignment and optical performance without requiring uniform magnetic enhancement throughout the entire structure.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent changes the magnetic parameter by introducing a magnetic body member with stronger magnetism than the moving barrel itself. This parameter change in magnetic strength creates a more defined and stable magnetic field distribution, which prevents misalignment and maintains reliable optical performance during the movement and positioning of the optical device.

Inventive Principle:
Principle #35Parameter changes

2Stability of the object's composition

If the moving barrel is constrained mechanically, then the structure is stable, but wear occurs on magnetic components and movement precision degrades

Engineering Contradiction:
Improvestructural stabilityVSAvoidmovement precision
Core Design Contradiction:
Stability of the object's compositionVSManufacturing precision

Solution Approach 1:

The patent replaces the conventional mechanical constraint system with a magnetic field-based positioning system. The magnetic body member and magnet interact through magnetic attraction to hold and move the optical device, eliminating the need for direct mechanical contact and friction-based positioning. This substitution reduces wear on components and maintains movement precision over time while preserving structural stability.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Force

If the magnet is arranged on the entire outer surface of the coil, then strong magnetic force is achieved, but the device size increases and manufacturing complexity increases

Engineering Contradiction:
Improvemagnetic forceVSAvoidstructural complexity
Core Design Contradiction:
ForceVSDevice complexity

Solution Approach 1:

The patent segments the magnetic field generation function by providing the magnetic body member only at the specific position corresponding to the magnet on the fixed barrel, rather than distributing magnets throughout the entire coil structure. This segmentation achieves the necessary magnetic force at the critical interaction point while significantly reducing the overall device complexity and size.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enables precise two-focus switching and stable optical performance by maintaining optical device alignment and preventing wear on magnetic components, enhancing the endoscope's ability to accurately move optical components along the optical axis.

Implementation Method 1

a magnetic actuator for bifocal adjustment provided with an electromagnetic coil and a magnet

Methodology Applied
Scientific EffectElectromagnetic force: Lorentz Force

Implementation Method 2

a magnetic body member with magnetism stronger than magnetism of the moving barrel, the magnetic body member being arranged on a part of the moving barrel in a circumferential direction, corresponding to the magnet

Methodology Applied
Scientific EffectMagnetic attraction: Magnetism

Data Source

PatentUS11774742B2Optical unit for endoscope and endoscope
Publication Date: 2023.10.03 OLYMPUS CORPORATION(JP)
  • US11774742B2 patent drawing
  • US11774742B2 patent drawing
  • US11774742B2 patent drawing

AI summary

An optical unit for endoscope includes: a moving barrel which is a soft magnetic body, configured to hold a lens; a fixed barrel which is a non-magnetic body, configured to movably hold the moving barrel on an inner circumferential face; a pair of yokes arranged on an outer face of the fixed barrel; a coil wound around the outer face of the fixed barrel and a magnet arranged on a part in the circumferential direction, between the pair of yokes; and a magnetic body member with magnetism stronger than magnetism of the moving barrel, the magnetic body member being arranged on a part of the moving barrel in the circumferential direction, corresponding to the magnet.