Endoscope Plug Optical Waveguide Heat Management

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Solution Overview

Problem

Endoscopes face handling difficulties due to heat transfer from the light source apparatus to the plug, causing temperature increases in optical waveguides, which can lead to hazardous contact with other components when the plug is removed.

Innovation Solution

A plug design with a holding portion that positions optical waveguides such that their end faces are directed away from the connecting surface, reducing heat transfer and allowing for easier handling by separating the high-temperature areas from other components.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If the plug is connected to transmit illumination light through optical waveguides, then the light transmission function is achieved, but heat is transferred from the light source apparatus to the plug, causing temperature increase in the optical waveguides

Engineering Contradiction:
Improvelight transmissionVSAvoidtemperature of optical waveguides
Core Design Contradiction:
Use of energy by moving objectVSTemperature

Solution Approach 1:

The patent repositions the optical waveguides from a conventional arrangement where they extend directly toward the light source, to a configuration where they are directed sideways relative to the light source apparatus. This spatial reorientation in another dimension allows the waveguides to receive light while minimizing thermal exposure, as the heated portions are positioned away from the main body of the plug.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent introduces a mirror as an intermediary optical element that redirects light from the light source apparatus to the optical waveguides. This intermediary allows light transmission to be maintained while physically separating the heat-generating light source from the heat-sensitive optical waveguides, thereby reducing thermal transfer.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Ease of operation

If the plug is removed after use, then the endoscope can be disconnected, but the hot components may contact other parts causing damage

Engineering Contradiction:
Improvehandling after useVSAvoidheat damage to components
Core Design Contradiction:
Ease of operationVSObject-affected harmful factors

Solution Approach 1:

The patent extracts the optical waveguides from the conventional position within the plug body and repositions them to extend from the side surface of the plug. This extraction and relocation ensures that when the plug is removed, the hot components are spatially separated from other parts of the endoscope, preventing heat transfer and potential damage during disconnection operations.

Inventive Principle:
Principle #2Taking out (Extraction)

3Volume of moving object

If the optical waveguides are positioned close to the connecting surface for compact design, then device size is reduced, but heat transfer from the light source increases

Engineering Contradiction:
Improveplug sizeVSAvoidtemperature of connecting surface
Core Design Contradiction:
Volume of moving objectVSTemperature

Solution Approach 1:

Instead of positioning optical waveguides close to the connecting surface in the conventional axial direction, the patent orientates them to extend from the side surface of the plug in a radial direction. This dimensional change allows for efficient light coupling while maintaining thermal separation, as the waveguides are positioned away from the heat-generating connecting surface.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The design enables safe and easy handling of the endoscope after use by minimizing the risk of high-temperature components contacting other parts, thus preventing damage and ensuring safe operation.

Implementation Method 1

transmit illumination light emitted from a light source apparatus to the endoscope

Methodology Applied
Scientific EffectTotal internal reflection: Total Internal Reflection

Data Source

PatentUS12178393B2Plug, connector, endoscope apparatus, and endoscope
Publication Date: 2024.12.31 OLYMPUS CORPORATION(JP)
  • US12178393B2 patent drawing
  • US12178393B2 patent drawing
  • US12178393B2 patent drawing

AI summary

A plug of a connector for connecting an optical waveguide provided in a medical instrument includes: a coupling portion configured to be inserted into a receptacle of the connector; a connecting surface formed at an end in a first direction in which the coupling portion is inserted into the receptacle; an opening portion provided on the connecting surface, the opening portion having a recessed shape; and a holding portion configured to hold the optical waveguide such that an end face of the optical waveguide is directed in the first direction. The holding portion and the optical waveguide are disposed on a side of a second direction with respect to the connecting surface, the second direction being opposite to the first direction.