Endoscope Pupil Expander Prism Block Stereo Design

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Solution Overview

Problem

Monoscopic endoscopes modified to provide stereo capability have a small stereoscopic eye base, limiting the working distance to less than 1 mm due to the proximity of the left and right entrance pupils, making them inadequate for complex surgical procedures requiring precise instrument control.

Innovation Solution

A pupil expander assembly using a pair of rhomboidal prisms at the entrance pupil of the endoscope objective separates and expands the left and right pupil halves, allowing for a significant stereoscopic disparity by deflecting light rays and aligning front lens groups with wedged glass plates to converge optical axes, thereby increasing the distance between the pupil halves.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a monoscopic endoscope is modified to provide stereo capability by separating the pupil into left and right portions, then stereo endoscopic capability is achieved, but the stereoscopic eye base becomes too small (less than 1 mm working distance)

Engineering Contradiction:
Improvestereo endoscopic capabilityVSAvoidstereoscopic eye base
Core Design Contradiction:
Adaptability or versatilityVSLength of moving object

Solution Approach 1:

A beam splitter is introduced as an intermediary optical element to separate the single optical path into two distinct paths for left and right eyes. The beam splitter divides the light from the objective lens into two separate optical trains, enabling stereo capability without requiring two separate objective lenses, thus maintaining a larger working distance while achieving stereoscopic vision

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The optical system transitions from a single two-dimensional image plane to a three-dimensional stereo image space by introducing a beam splitter that creates two separate optical paths. This dimensional transformation allows the system to capture depth information by separating light paths spatially, achieving stereo capability with a single objective lens

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Length of moving object

If two separate optical systems are used for stereo endoscopy, then adequate stereoscopic eye base is achieved, but device complexity and manufacturing cost increase

Engineering Contradiction:
Improvestereoscopic eye baseVSAvoidoptical system complexity
Core Design Contradiction:
Length of moving objectVSDevice complexity

Solution Approach 1:

Two separate optical systems are merged into a single optical system by using one objective lens that serves both the left and right optical trains. The beam splitter combines the functions of what would otherwise require two separate objectives, reducing mechanical complexity, alignment requirements, and manufacturing costs while maintaining adequate stereoscopic eye base

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

A single objective lens is designed to serve multiple functions by providing light for both the left and right optical paths simultaneously. This multi-functional design eliminates the need for two separate objective lenses, reducing device complexity while maintaining stereo capability with sufficient eye base separation

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution enables the creation of stereo endoscopes with a single optical system, allowing for a larger working distance and improved stereoscopic effect, suitable for complex surgical applications with a small endoscope diameter, comparable to conventional stereo endoscopes with two optical systems.

Implementation Method 1

A pupil expander assembly using a pair of rhomboidal prisms at the entrance pupil of the endoscope objective separates and expands the left and right pupil halves, allowing for a significant stereoscopic disparity by deflecting light rays

Methodology Applied
Scientific EffectRefraction: Refraction

Implementation Method 2

aligning front lens groups with wedged glass plates to converge optical axes

Methodology Applied
Scientific EffectRefraction: Refraction

Data Source

PatentEP2958482B1Endoscope with pupil expander
Publication Date: 2020.06.24 STERIS INSTRUMENT MANAGEMENT SERVICES INC
  • EP2958482B1 patent drawingFigure 1~3
  • EP2958482B1 patent drawingFigure 1A~3A
  • EP2958482B1 patent drawingFigure 4

AI summary

Disclosed are stereo endoscopes where the optical train of one optical system is separated in a left and right optical train. The separation in a left and right optical train is achieved by splitting the entrance pupil in a left and right pupil half. To additionally achieve a significant stereoscopic disparity the distance between the left and right pupil half is expanded. The separation of the entrance pupil and the expansion of the left and right pupil half is achieved by a distally located prism block. This prism block consists of a pair of rhomboidal prisms which are located exactly at the entrance pupil inside the endoscope objective. The front lens group is replaced by an identical pair of front lens groups each assembled in front of one of the two rhomboidal prisms. Such stereo endoscopes with expanded pupil halves enable to build stereo endoscopes with very small diameter or stereo endoscopes for special surgical applications. The described stereo endoscopes also include video endoscopes where the aperture functioning as the entrance pupil is separated in two halves and expanded for better stereoscopic effect. The prism block of the disclosed stereo endoscopes can also be used to separate the exit pupil of the disclosed stereo endoscopes and expand the optical axes on the proximal side to adapt to different stereo endoscopic cameras.