1mm Endoscope with Rectangular Sensor for Narrow Duct Access

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Solution Overview

Problem

Current endoscopes with a diameter of 3 mm cannot reach areas such as the peripheral part of the pancreatic bile duct and the area after the third branch of the bronchus, necessitating a smaller diameter endoscope for effective observation and treatment.

Innovation Solution

An endoscope with an insertion portion covered by an exterior tube of 1 mm or less in diameter, featuring a rectangular image sensor, an illumination fiber, a cable bundle, and a connector system that allows for flexible and compact design, enabling access to previously inaccessible areas.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Length of moving object

If the endoscope diameter is reduced to access peripheral areas, then accessibility to hard-to-reach areas is improved, but the complexity of accommodating optical and cable components increases

Engineering Contradiction:
Improveendoscope diameterVSAvoidcomponent arrangement complexity
Core Design Contradiction:
Length of moving objectVSDevice complexity

Solution Approach 1:

The patent implements nesting by placing the rectangular image sensor inside the circular exterior tube, with the sensor's longer side aligned radially. The illumination fiber is positioned between the inner surface of the exterior tube and the edge of the observation optical system, while the cable bundle connecting to the image sensor penetrates through the exterior tube. This nested arrangement allows multiple functional components to coexist within the constrained 1 mm diameter insertion portion.

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The patent transitions from a conventional circular cross-sectional layout to a rectangular image sensor orientation where the longer side extends in the radial direction. This dimensional reorientation optimizes the use of available space within the circular exterior tube, allowing the image sensor to achieve larger active area while maintaining the compact 1 mm diameter constraint of the insertion portion.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Measurement precision

If a rectangular image sensor with larger active area is used, then image quality is improved, but the space required within the insertion portion increases

Engineering Contradiction:
Improveimage qualityVSAvoidspace occupied by image sensor
Core Design Contradiction:
Measurement precisionVSVolume of moving object

Solution Approach 1:

The patent employs an asymmetric rectangular image sensor configuration where the longer side of the sensor is positioned in the radial direction rather than the axial direction. This asymmetric orientation allows the image sensor to maximize its active area within the circular cross-section of the 1 mm diameter exterior tube, achieving better image quality while fitting within the constrained volume of the insertion portion.

Inventive Principle:
Principle #4Asymmetry

3Object-affected harmful factors

If the exterior tube diameter is reduced to 1 mm or less, then patient invasion is reduced, but the difficulty of arranging internal components increases

Engineering Contradiction:
Improvepatient invasionVSAvoidcomponent arrangement difficulty
Core Design Contradiction:
Object-affected harmful factorsVSEase of manufacture

Solution Approach 1:

The patent implements nesting by placing the rectangular image sensor inside the circular exterior tube, with the sensor's longer side aligned radially. The illumination fiber is positioned between the inner surface of the exterior tube and the edge of the observation optical system, while the cable bundle connecting to the image sensor penetrates through the exterior tube. This nested arrangement allows multiple functional components to coexist within the constrained 1 mm diameter insertion portion.

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The patent transitions from a conventional circular cross-sectional layout to a rectangular image sensor orientation where the longer side extends in the radial direction. This dimensional reorientation optimizes the use of available space within the circular exterior tube, allowing the image sensor to achieve larger active area while maintaining the compact 1 mm diameter constraint of the insertion portion.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides a small diameter endoscope capable of reaching and observing areas previously inaccessible, reducing patient invasion and enabling effective observation and treatment, including photodynamic diagnosis and therapy.

Implementation Method 1

an illumination fiber that is arranged between an inner surface of the exterior tube and an edge of the observation optical system and penetrates the exterior tube

Methodology Applied
Scientific EffectOptical fiber transmission: Optical Fibre

Data Source

PatentUS11986163B2Endoscope and endoscope system controlled by pair of cable bundles
Publication Date: 2024.05.21 HOYA CORPORATION
  • US11986163B2 patent drawing
  • US11986163B2 patent drawing
  • US11986163B2 patent drawing

AI summary

An endoscope includes an insertion portion that is covered with an exterior tube with an outer diameter of 1 mm or less, an observation optical system that includes a rectangular image sensor fixed to a tip of the insertion portion and having a length of one side of 60% or less of the outer diameter of the insertion portion, an illumination fiber that is arranged between an inner surface of the exterior tube and an edge of the observation optical system and penetrates the exterior tube, a cable bundle that is connected to the image sensor and penetrates the exterior tube, and a connector that is connected to the cable bundle and the illumination fiber.