Endoscope Insertion Part Rectangular Tubular Support Structure
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Solution Overview
Problem
Existing endoscope designs face challenges in effectively utilizing the space inside the insertion part, which can limit the compactness and efficiency of the imaging system.
Innovation Solution
The endoscope design incorporates a tubular support member with a circular tubular portion for the imaging optical system and a rectangular tubular portion for the imaging element, along with a covering member that covers these components and a cable, optimizing the use of space within the insertion part.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Volume of moving object
If conventional endoscope designs are used, then the insertion part can accommodate basic imaging components, but the space utilization inside the insertion part is inefficient
Solution Approach 1:
The patent transitions from conventional linear or planar arrangement of imaging components to a three-dimensional spatial configuration. The imaging element is positioned at a specific angle (e.g., 45 degrees) relative to the optical axis, and circuit substrates are arranged in multiple layers or at different orientations, effectively utilizing vertical and radial spaces within the insertion part to improve space utilization.
Solution Approach 2:
The patent implements a nested arrangement where the imaging element is positioned within the tubular support member, which is itself inserted into the distal end member. The circuit substrates are arranged in overlapping or nested configurations, with one substrate positioned behind another, allowing multiple components to occupy overlapping spatial footprints and reduce overall volume requirements.
2Reliability
If more imaging components are integrated into the insertion part, then the imaging system performance is enhanced, but the available space for each component is reduced
Solution Approach 1:
The patent divides the imaging system into functionally independent modules: the imaging element (sensor), the optical system (lenses), and the circuit substrates for signal processing. Each module is positioned at a different location and orientation within the insertion part, allowing them to occupy separate spatial zones and reduce interference, thereby maintaining performance while fitting more components into limited space.
Solution Approach 2:
The patent employs asymmetric positioning of components rather than symmetric radial arrangement. The imaging element is offset from the center and positioned at a specific angle, while circuit substrates are arranged asymmetrically at different radial positions and orientations. This asymmetric configuration optimizes space utilization by placing components in non-uniform patterns that better fit the cylindrical geometry of the insertion part.
Data Source
AI summary
An endoscope includes an insertion part including an imaging optical system, a tubular support member, an imaging element, a first circuit substrate, a second circuit substrate, a cable, a covering member, and a distal end member as defined herein, the support member includes a circular tubular portion having a circular tubular shape that supports the imaging optical system and a rectangular tubular portion having a rectangular tubular shape that supports the imaging element, the circular tubular portion is supported by the hole portion of the distal end member, a clearance is provided between the distal end member and the covering member or the rectangular tubular portion of the support member, the covering member covers at least a part of the rectangular tubular portion, and a diameter of a circumscribed circle of the rectangular tubular portion is equal to or larger than an outer diameter of the circular tubular portion.


