Endoscope Suction Valve Fixation via Half-Shell Segmentation

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing endoscopes face challenges in manufacturing complexity and cost due to the assembly requirements of suction valves, which are often glued or require complex geometries, leading to increased production expenses.

Innovation Solution

The endoscope design features a suction valve mounted between two half-shells of the endoscope handle, with specific fixing portions on each half-shell that securely position and orient the suction valve without the need for gluing or complex assembly, allowing for easier and less costly manufacturing.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the suction valve is glued into the housing, then the suction valve is securely fixed, but the assembly work increases and manufacturing complexity increases

Engineering Contradiction:
Improvesuction valve fixationVSAvoidassembly complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The housing is divided into two separate half-shells that can be assembled together. The suction valve is mounted on one half-shell and secured through a simplified fixation mechanism that involves the other half-shell, eliminating the need for gluing while maintaining secure fixation.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The fixation function is integrated into the half-shell assembly structure itself. The geometric interlocking of the two half-shells provides the fixation mechanism, combining the housing and fixation functions into a single integrated assembly process without requiring additional gluing steps.

Inventive Principle:
Principle #5Merging (Combining)

2Reliability

If the suction valve requires complex geometries for mounting, then the suction valve is securely positioned, but the manufacturing cost increases

Engineering Contradiction:
Improvesuction valve positioningVSAvoidmanufacturing cost
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The mounting structure is segmented into simple geometric features on the half-shells rather than requiring complex integrated geometries. The suction valve uses basic mounting elements that can be easily manufactured and assembled through the half-shell configuration.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The half-shells are designed with asymmetric geometric features that provide secure positioning of the suction valve through simple interlocking shapes. This asymmetry achieves reliable positioning without requiring complex symmetric geometries, reducing manufacturing complexity and cost.

Inventive Principle:
Principle #4Asymmetry

3Stability of the object's composition

If the suction valve is securely fixed in place, then the assembly is stable, but the assembly process becomes more complex

Engineering Contradiction:
Improveassembly stabilityVSAvoidassembly process complexity
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

The stable fixation is achieved by segmenting the housing into two half-shells that interlock together. The suction valve is mounted on one half-shell and secured through the mechanical connection of the halves, providing stability through a simple two-piece assembly rather than a complex multi-step process.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The half-shell assembly provides self-service fixation through its own geometric interlocking features. The design inherently provides the fixation function without requiring additional components, tools, or complex assembly procedures, making the stable fixation both simple and self-contained.

Inventive Principle:
Principle #25Self-service

Data Source

PatentEP4520249A1Endoscope comprising a suction valve
Publication Date: 2025.03.12 AMBU AS
  • EP4520249A1 patent drawingFigure 1~3
  • EP4520249A1 patent drawingFigure 4~6
  • EP4520249A1 patent drawingFigure 7~9

AI summary

The present disclosure relates to an endoscope (2) comprising a proximal endoscope handle or interface (4). The endoscope handle or interface (4) comprises a suction valve (26) and a housing, which comprises a first half-shell (36a) and a second half-shell (36b). The suction valve (26) is mounted between the first half-shell (36a) and the second half-shell (36b). The first half-shell (36a) comprises a first, outer fixing portion (64) and a second, inner fixing (66) portion, wherein the first, outer fixing portion (64) is configured to receive a first portion of the suction valve (26) and wherein the second, inner fixing portion (66) is configured to receive a second portion of the suction valve (26). The second half-shell (36b) comprises a third, outer fixing portion (74) and a fourth, inner fixing portion (76), wherein the third, outer fixing portion (74) is configured to receive the first portion of the suction valve (26), and wherein the fourth, inner fixing portion (76) is configured to receive the second portion of the suction valve (26). The second, inner fixing portion (66) and the fourth inner fixing portion (76) have a different geometry, and the second, inner fixing portion (66) is configured to suppress at least one degree of freedom of the suction valve (26) and the fourth inner fixing portion (76) is configured to suppress a remaining degree or remaining degrees of freedom of the suction valve (26), for fixing the suction valve (26) in its position and orientation in the housing.