Endoscope Universal Cord with Variable Curvature for Compact Storage

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Solution Overview

Problem

Conventional endoscopes face challenges in compact storage due to the large space required for folding their universal cords, which are prone to breakage when bent at small radii, leading to increased storage and shipping costs.

Innovation Solution

The endoscope design incorporates a universal cord with a first bending region having a smaller minimum radius of curvature than adjacent regions, allowing for a two-fold configuration that reduces storage space, and a manufacturing method involving separate tube portions with varying curvatures to facilitate compact folding.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Volume of moving object

If the universal cord is folded in a compact manner to reduce storage space, then the storage space is reduced, but the universal cord is prone to breakage due to small bending radius

Engineering Contradiction:
Improvestorage spaceVSAvoidbreakage resistance
Core Design Contradiction:
Volume of moving objectVSReliability

Solution Approach 1:

The universal cord is designed with different minimum radii of curvature in different regions. The first region has a smaller minimum radius of curvature (first value) than the second region (second value), allowing compact folding in the first region while maintaining larger bending radius in the second region to prevent breakage. This local differentiation of geometric properties resolves the contradiction between compact storage and breakage resistance.

Inventive Principle:
Principle #3Local quality

2Ease of manufacture

If the universal cord is made with uniform structure throughout, then the manufacturing is simpler, but the storage space requirement increases due to inability to fold compactly

Engineering Contradiction:
Improvemanufacturing simplicityVSAvoidstorage space
Core Design Contradiction:
Ease of manufactureVSVolume of moving object

Solution Approach 1:

The universal cord is divided into multiple regions (first region and second region) with different structural characteristics, specifically different minimum radii of curvature. This segmentation allows each region to serve a specific function: the first region for compact folding and the second region for maintaining integrity. The segmented design achieves compact storage while remaining manufacturable through standardized production processes for each region.

Inventive Principle:
Principle #1Segmentation

3Volume of moving object

If the universal cord is designed with varying radii of curvature in different regions, then the storage space is reduced through compact folding, but the device complexity increases

Engineering Contradiction:
Improvestorage spaceVSAvoidstructural complexity
Core Design Contradiction:
Volume of moving objectVSDevice complexity

Solution Approach 1:

The universal cord incorporates local quality variations by assigning different minimum radii of curvature to different regions. The first region has a smaller minimum radius of curvature enabling compact folding, while the second region has a larger minimum radius of curvature preventing breakage. This localized structural differentiation achieves compact storage without excessive overall complexity, as only specific regions require specialized design.

Inventive Principle:
Principle #3Local quality

Data Source

PatentUS20240188808A1Endoscope, universal cord of endoscope, and method for manufacturing universal cord of endoscope
Publication Date: 2024.06.13 OLYMPUS MEDICAL SYST CORP
  • US20240188808A1 patent drawing
  • US20240188808A1 patent drawing
  • US20240188808A1 patent drawing

AI summary

An endoscope includes an insertion portion, an operation portion located proximally relative to the insertion portion, and a universal cord including a first end connected to the operation portion, a second end including a connector, and a first bending region located between the first end and the second end. A minimum radius of curvature of the first bending region is a first value. The universal cord has a second region adjacent to the first bending region. A minimum radius of curvature of the second region is a second value. The first value is smaller than the second value.