Endoscopic Camera Coupler With Liquid Barrier

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Solution Overview

Problem

Existing couplers for endoscopic cameras face challenges such as compromised optical transmission quality due to fluid ingress, poor ergonomics, production complexity, and high costs, particularly when used in surgical procedures where maintaining sterility and clear vision is critical.

Innovation Solution

A coupler design that includes an optically transmissible and liquid-impermeable member between the eyepiece cap and camera, with a base and liquid barrier to prevent fluid entry, and a drape support system for maintaining sterility, allowing for easy exchange of endoscopes while maintaining a sterile barrier.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a drape is firmly taped to the eyepiece cap to create a sterile barrier, then sterility is maintained, but the sterile barrier may be broken when removing the tape to change the endoscope

Engineering Contradiction:
Improvesterility maintenanceVSAvoidendoscope exchange
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The coupler divides the sterile barrier system into separable components: the drape remains attached to the coupler while the endoscope can be independently exchanged at the eyepiece cap interface. This segmentation allows sterility maintenance without compromising endoscope exchangeability.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The coupler acts as an intermediary component between the endoscope and camera, providing a sterile interface that allows endoscope changes while maintaining the sterile barrier. The liquid barrier and receiving portion enable this mediating function.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Manufacturing precision

If fluids and humidity enter the optical path between coupler and eyepiece, then image quality deteriorates, but preventing fluid entry increases device complexity

Engineering Contradiction:
Improveimage qualityVSAvoidfluid barrier structure
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The liquid barrier is implemented as a thin film or membrane structure within the receiving portion that flexibly prevents fluid entry while maintaining optical transmission. This thin-film approach provides effective fluid protection without significant structural complexity.

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The optically transmissible and liquid impermeable member combines optical transparency with liquid barrier properties in a single composite component, achieving both image quality and fluid protection without requiring separate complex systems.

Inventive Principle:
Principle #40Composite materials

3Manufacturing precision

If a liquid barrier is added to prevent fluid entry, then optical transmission quality improves, but the receiving portion structure becomes more complex

Engineering Contradiction:
Improveoptical transmission qualityVSAvoidreceiving portion structure
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The liquid barrier function is merged with the receiving portion structure itself, where the receiving portion is designed with integrated liquid barrier features rather than as a separate component. This integration provides fluid protection while minimizing structural complexity.

Inventive Principle:
Principle #5Merging (Combining)

4Ease of operation

If the eyepiece cap insertion path allows multi-directional insertion, then ease of coupling improves, but liquid may enter between the eyepiece cap and optically transmissible member

Engineering Contradiction:
Improvecoupling easeVSAvoidliquid ingress
Core Design Contradiction:
Ease of operationVSObject-affected harmful factors

Solution Approach 1:

The receiving portion has different structural characteristics at different locations: it allows easy insertion from the correct direction while having liquid barrier features that prevent fluid entry. This localized differentiation of properties resolves the contradiction between ease of operation and fluid protection.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution ensures clear and reliable optical transmission, maintains sterility, and improves ergonomics and production simplicity, reducing costs by preventing fluid ingress and supporting a sterile environment during surgical procedures.

Implementation Method 1

an optically transmissible and liquid impermeable member configured to be arranged in an optical path between the eyepiece cap and the camera

Methodology Applied
Scientific EffectOptical transmission: Light

Implementation Method 2

a liquid barrier configured for hindering or preventing liquid from entering between the eyepiece cap and the optically transmissible and liquid impermeable member

Methodology Applied
Scientific EffectPhysical barrier: Physical Containment

Data Source

PatentUS11324390B2Coupler for endoscopic camera
Publication Date: 2022.05.10 PROMECON
  • US11324390B2 patent drawing
  • US11324390B2 patent drawing
  • US11324390B2 patent drawing

AI summary

The present disclosure relates to an endotherapy camera coupler. The coupler may detachably couple an endotherapy eyepiece cap to a camera and may support a drape for covering the camera. In one example, the coupler comprises an optically transmissible and liquid impermeable member configured to be arranged in an optical path between the eyepiece cap and the camera, a base holding the optically transmissible and liquid impermeable member in the optical path, a receiving portion for the eyepiece cap, wherein the receiving portion comprises a base-side receiving portion configured to receive the eyepiece cap along an insertion path extending in one direction, and a liquid barrier provided in the receiving portion and configured for hindering or preventing liquid from entering between the eyepiece cap and the optically transmissible and liquid impermeable member when the eyepiece cap is coupled to the camera. Other examples of devices and methods of use are described.