Endoscopic Stapler Trigger Mechanism for Tissue Approximation

Solution Overview

Problem

Current methods for connecting or reconnecting tissues in the upper aerodigestive tract, such as the larynx, trachea, and esophagus, are cumbersome, slow, and inaccurate due to the use of sutures in restricted spaces.

Innovation Solution

An endoscopic stapler apparatus and method that allows for the deployment of staples in a controlled manner through a small working channel, enabling efficient and precise tissue approximation and reapproximation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If sutures are used to connect tissue in restricted spaces, then tissue connection can be achieved, but the procedure becomes cumbersome and slow

Engineering Contradiction:
Core Design Contradiction:
ProductivityVSEase of operation

Solution Approach 1:

The patent replaces the manual suture tying mechanism with a mechanically actuated stapling system. The stapler uses a trigger-operated mechanism that automatically drives staples through tissue and secures them with a closing action, eliminating the need for manual knot-tying and significantly improving both speed and ease of operation in restricted spaces

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The stapler mechanism is designed to perform multiple functions automatically: positioning, penetration, deformation, and securing of staples all occur through a single trigger action without requiring separate manual steps for each operation, making the system self-sufficient and reducing operator complexity

Inventive Principle:
Principle #25Self-service

2Manufacturing precision

If sutures are used for tissue connection, then tissue can be joined, but accuracy is compromised in restricted spaces

Engineering Contradiction:
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The stapler is divided into distinct functional segments: an outer shaft for navigation, an inner shaft for staple delivery, and a closing mechanism for securing staples. This segmentation allows each component to be optimized for its specific function while maintaining overall precision in restricted anatomical spaces

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent introduces a specialized stapler device as an intermediary tool that bridges the gap between standard endoscopic equipment and precise tissue connection requirements, providing the necessary accuracy for restricted spaces without requiring complex surgical techniques

Inventive Principle:
Principle #24Intermediary (Mediator)

3Productivity

If a stapler system is implemented for tissue connection, then speed and accuracy improve, but device complexity increases

Engineering Contradiction:
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The stapler employs a nested structure where the inner shaft containing the staple delivery mechanism is housed within the outer shaft. This nested design consolidates multiple functional components into a compact, integrated apparatus that improves efficiency while managing device complexity through spatial organization

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The stapler system is designed to perform multiple functions through a single integrated device: tissue approximation, staple deployment, and secure closure all occur through one instrument, improving overall repair efficiency without requiring multiple separate complex devices

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS12318089B2Endoscopic stapler and staple remover
Publication Date: 2025.06.03
  • US12318089B2 patent drawing
  • US12318089B2 patent drawing
  • US12318089B2 patent drawing

AI summary

Disclosed is an endoscopic stapler that can be operated through the small working channel of a laryngoscope, other rigid endoscope, or a natural orifice to safely and effectively connect tissues permanently or semi-permanently. The endoscopic stapler apparatus includes a handle including a trigger, an outer shaft coupled to the handle, and an inner shaft with prongs positioned at a distal end of the inner shaft. The endoscopic stapler further includes a hook, wherein the hook and prongs are positioned to capture a staple at a tip of the prongs, wherein a proximal end of the inner shaft is coupled to the trigger, and wherein activation of the trigger causes the prongs to translate away from the handle causing the prongs to bend and close the staple.