Endothermic Fuel Processor for Load Cooling and Power Generation

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Solution Overview

Problem

Existing heat dissipation systems, such as fin heat sinks, become impractical as devices become more complex and generate greater heat loads, leading to operational failures and inefficiencies due to their size and weight.

Innovation Solution

Employing an endothermic reaction-based fuel processor to convert raw fuel into processed fuel, utilizing a heated substance to induce an endothermic reaction that both cools the system and generates electricity, thereby reducing the need for large heat exchangers.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If a fin heat sink is used to disperse heat into the air, then heat dissipation capability is improved, but device size and weight increase

Engineering Contradiction:
Improveheat dissipation capabilityVSAvoidheat sink weight
Core Design Contradiction:
TemperatureVSWeight of stationary object

Solution Approach 1:

The patent changes the thermal management approach from passive convection (fin heat sinks) to active endothermic chemical reactions. By changing the heat dissipation mechanism from physical expansion to chemical energy absorption, the system achieves effective cooling without requiring large surface area structures, thereby reducing weight while maintaining heat dissipation capability.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent converts the harmful excess heat into a beneficial resource by using it to drive endothermic chemical reactions in the fuel processor. The heat that would otherwise need to be dissipated is instead utilized to convert raw fuel into processed fuel, turning a thermal management problem into a useful chemical processing function.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

2Temperature

If a fin heat sink with large surface area is built to effectively remove heat, then heat dissipation efficiency is improved, but device complexity and impracticality increase

Engineering Contradiction:
Improveheat removal efficiencyVSAvoidheat sink structure complexity
Core Design Contradiction:
TemperatureVSDevice complexity

Solution Approach 1:

The patent merges two separate functions into one integrated system: heat dissipation and fuel processing. The fuel processor serves dual purposes by absorbing excess heat through endothermic reactions while simultaneously converting raw fuel into processed fuel. This consolidation eliminates the need for separate large-scale heat sinking structures, reducing overall system complexity.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The fuel processor is designed as a multi-functional component that performs both thermal management and chemical processing. By making the heat dissipation system universal (capable of both cooling and fuel conversion), the patent eliminates the need for dedicated large surface area heat sinks, thereby simplifying device structure while maintaining effective heat removal.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Temperature

If endothermic reaction is employed to cool the system, then heat dissipation capability is improved, but additional fuel processing equipment is required

Engineering Contradiction:
Improvesystem cooling capabilityVSAvoidfuel processing equipment
Core Design Contradiction:
TemperatureVSDevice complexity

Solution Approach 1:

The patent converts the added complexity of fuel processing equipment into a beneficial dual-function system. The equipment required for endothermic reactions is not merely an addition but serves the dual purpose of cooling the system and producing processed fuel. This transforms what appears to be increased complexity into a value-adding multi-functional component.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Solution Approach 2:

The fuel processing system serves the system's own cooling needs while simultaneously producing useful processed fuel. The endothermic reaction equipment is self-justifying as it performs both thermal management and fuel conversion functions, making the additional equipment necessary for a net benefit rather than a burden.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The endothermic reaction effectively cools the system, reduces the size and weight of heat dissipation equipment, and enhances operational efficiency by generating electricity from the processed fuel, allowing for smaller and more mobile devices.

Implementation Method 1

The reaction component can be configured to cause the raw fuel to experience an endothermic reaction through employment of the heated substance such that the raw fuel is converted into a processed fuel and the output component can be configured to cause output of the processed fuel. The endothermic reaction can cause the heated substance to cool to a second temperature lower than the first temperature.

Methodology Applied
Scientific EffectEndothermic reaction: Endothermic Reaction

Implementation Method 2

The generator can be configured to generate an electricity from fuel resultant.

Methodology Applied
Scientific EffectFuel cell reaction: Fuel Cell

Data Source

PatentUS12545841B2Fuel endothermic reaction to cool a load
Publication Date: 2026.02.10 UNITED STATES OF AMERICA THE AS REPRESENTED BY THE SEC OF THE ARMY
  • US12545841B2 patent drawing
  • US12545841B2 patent drawing
  • US12545841B2 patent drawing

AI summary

Various embodiments that pertain to fuel processing are described. A fuel processor can produce an endothermic reaction that cools a substance and produces a processed fuel from a raw fuel. A generator can employ the processed fuel to produce an electricity. The generator can supply the electricity to a load that uses the electricity to function. The load can become hot due to its functioning and can benefit from being cooled. The substance cooled by the fuel processor can cool load and in the process the substance can rise in temperature. This warmer substance can be transferred to the fuel processor to be cooled again and this cycle can continue. Further, the fuel processor can use the warmer substance to achieve the endothermic reaction.