Endothermic Layer Between Solid Battery Unit Cells

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Solution Overview

Problem

Conventional techniques face challenges in inhibiting both the degradation of output performance and temperature rising in solid batteries when they generate heat due to short circuits, as endothermic materials used inside the batteries can disrupt ion and electron conductivity.

Innovation Solution

The arrangement of an endothermic material with low ion and electron conductivity outside the electrode bodies, between unit batteries with current collectors, allows for effective heat absorption without interfering with ion and electron conduction, thereby inhibiting temperature rise and maintaining battery performance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If an endothermic material is contained in a cathode, anode, or solid electrolyte layer of a solid battery, then heat can be absorbed, but the ion conductivity and electron conductivity of the battery seriously degrade

Engineering Contradiction:
Improvetemperature risingVSAvoidion conductivity and electron conductivity
Core Design Contradiction:
TemperatureVSReliability

Solution Approach 1:

The endothermic material is extracted from the electrode bodies and solid electrolyte layer, and placed in a separate heat-absorbing layer positioned between the electrode bodies. This extraction allows the endothermic material to absorb heat without degrading the ion and electron conductivity within the electrode structures, resolving the contradiction between heat absorption capability and electrical performance.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

A dedicated heat-absorbing layer serves as an intermediary component between the electrode bodies, containing the endothermic material. This intermediary structure enables heat absorption functionality without directly interfering with the electrochemical reactions and charge transport processes occurring within the electrode bodies and solid electrolyte layer.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Temperature

If a conductive layer with high resistance is used to stop battery reaction during short circuit, then temperature rising can be inhibited, but it takes a long time for the shut down function to develop

Engineering Contradiction:
Improvetemperature risingVSAvoidresponse time for shut down function
Core Design Contradiction:
TemperatureVSLoss of time

Solution Approach 1:

The endothermic material is pre-positioned in the heat-absorbing layer between the electrode bodies, ready to immediately absorb heat upon generation during a short circuit. This preliminary positioning eliminates the time delay associated with developing a shut-down function, as the heat absorption action occurs instantaneously when the material reaches its activation temperature.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The endothermic material utilizes phase transition (such as melting or decomposition) to absorb heat rapidly during a short circuit. This phase change mechanism provides immediate heat absorption capability without requiring time for a conductive layer to develop high resistance, thus resolving the time delay issue while effectively inhibiting temperature rising.

Inventive Principle:
Principle #36Phase transitions

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration effectively absorbs heat generated during short circuits, preventing battery output degradation and temperature rise while maintaining normal ion and electron conductivity within the battery.

Implementation Method 1

an endothermic layer arranged between the unit batteries adjacent in a stacking direction, the layer including an endothermic material

Methodology Applied
Scientific EffectEndothermic reaction: Endothermic Reaction

Data Source

PatentUS10439260B2Battery
Publication Date: 2019.10.08 TOYOTA JIDOSHA KK
  • US10439260B2 patent drawing
  • US10439260B2 patent drawing
  • US10439260B2 patent drawing

AI summary

A battery that can inhibit temperature rising when generating heat due to a short circuit etc., while inhibiting degradation of the battery output performance, includes a plurality of unit batteries stacked together; and an endothermic layer arranged between the unit batteries adjacent in a stacking direction, the layer including an endothermic material, wherein each unit battery includes: a pair of current collectors; and at least one electrode body, wherein: the pair of current collectors are arranged to both ends of the unit battery in the stacking direction respectively, the electrode body includes a first pole active material layer, a second pole active material layer which is different from the first pole active material layer, and a solid electrolyte layer; the first and second pole active material layer are arranged between the pair of current collectors; and the current collectors have contact with the first or second pole active material layer.