Energy Storage Module Side-Plate Clamping Without Fixing Brackets

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Solution Overview

Problem

Existing energy storage modules have complex structures due to fixing brackets, which affect assembly efficiency and energy density, as well as occupy internal space, leading to larger volumes.

Innovation Solution

An energy storage module design that uses a support beam to clamp and fix the energy storage unit between side plates, eliminating the need for internal fixing brackets, thereby simplifying the structure and improving assembly efficiency while increasing energy density.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If fixing brackets are installed between cells to fix them, then the cells are securely fixed, but the structure becomes complex and assembly efficiency decreases

Engineering Contradiction:
Improvefixing reliabilityVSAvoidstructure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent removes the fixing brackets from the energy storage module structure. Instead of installing brackets between cells, the side plates directly clamp the cell assembly, eliminating the need for separate fixing components and simplifying the overall structure while maintaining securing function.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent integrates the fixing function into the side plates themselves. The side plates combine both structural support and cell securing functions, merging multiple components into a unified structure that reduces complexity while maintaining reliability.

Inventive Principle:
Principle #5Merging (Combining)

2Reliability

If fixing brackets are installed between cells, then the cells are fixed, but the internal space is occupied and energy density decreases

Engineering Contradiction:
Improvefixing reliabilityVSAvoidenergy density
Core Design Contradiction:
ReliabilityVSQuantity of substance

Solution Approach 1:

The patent extracts and removes the fixing brackets that occupied internal space. By eliminating these components, more volume is available for energy storage, directly improving energy density while the side plate clamping mechanism maintains adequate cell securing.

Inventive Principle:
Principle #2Taking out (Extraction)

3Reliability

If fixing brackets are installed between cells, then the cells are fixed, but the module volume increases

Engineering Contradiction:
Improvefixing reliabilityVSAvoidmodule volume
Core Design Contradiction:
ReliabilityVSVolume of stationary object

Solution Approach 1:

The patent removes fixing brackets that added to module volume. The simplified structure without protruding brackets reduces the overall envelope dimensions of the energy storage module while maintaining adequate cell fixation through side plate clamping.

Inventive Principle:
Principle #2Taking out (Extraction)

4Reliability

If fixing brackets are installed between cells, then the cells are fixed, but assembly efficiency decreases

Engineering Contradiction:
Improvefixing reliabilityVSAvoidassembly efficiency
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The patent eliminates fixing brackets that required separate installation steps. The direct clamping structure allows cells to be fixed as part of the main assembly process, reducing the number of assembly operations and improving production efficiency.

Inventive Principle:
Principle #2Taking out (Extraction)

Data Source

PatentUS20250023182A1Energy storage module and energy storage cabinet
Publication Date: 2025.01.16 BYD CO LTD
  • US20250023182A1 patent drawing
  • US20250023182A1 patent drawing
  • US20250023182A1 patent drawing

AI summary

An energy storage module and an energy storage cabinet. The energy storage module includes: an energy storage unit, the energy storage unit including a plurality of cells, and the plurality of cells being arranged in sequence in the thickness direction of the cells; a first side plate and a second side plate, the energy storage unit being provided between the first side plate and the second side plate; and support beams, the support beams extending in the thickness direction of the cells and being connected between the first side plate and the second side plate so as to enable the first side plate and the second side plate to clamp the energy storage unit, and the support beams being arranged on at least one side of the energy storage unit in the width direction of the cells.