Detachable Energy Storage Module Layout for Stable Working Machines

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Solution Overview

Problem

The electrification of smaller working machines with high performance requirements, such as bulldozers or crawler loaders, is hindered by the high mass of electrical energy storage systems, which affect weight distribution and installation space, leading to tilting moments that negatively impact driving and working behavior.

Innovation Solution

A mobile working machine with a detachable energy storage module mounted stably at the height of its center of gravity, using bearing elements to optimize weight distribution and minimize tilting moments, and incorporating features like thermal insulation, damping elements, and modular design for easy replacement and charging strategies.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If an energy storage module with considerable charging capacity is installed in the working machine, then the electrification capability is improved, but the dead weight increases causing tilting moments that negatively affect driving and working behavior

Engineering Contradiction:
Improveelectrification capabilityVSAvoiddead weight
Core Design Contradiction:
Use of energy by moving objectVSWeight of moving object

Solution Approach 1:

The bearing elements are pre-positioned at a raised height on the energy storage module before installation, specifically designed to align with the module's center of gravity. This preliminary arrangement of mounting elements ensures that when the module is installed in the chassis, the weight is automatically distributed optimally, preventing tilting moments before they can affect machine operation.

Inventive Principle:
Principle #10Preliminary action

2Ease of manufacture

If the energy storage module is mounted in a lower position to utilize installation space, then the installation ease is improved, but the tilting moment increases negatively impacting driving behavior

Engineering Contradiction:
Improveinstallation easeVSAvoiddriving behavior
Core Design Contradiction:
Ease of manufactureVSStability of the object's composition

Solution Approach 1:

Instead of mounting the bearing elements at the conventional lower position on the energy storage module, the invention relocates them to a raised position in the vertical dimension. This dimensional change in mounting height allows the bearing elements to align with the center of gravity, thereby eliminating tilting moments while maintaining installation simplicity through the raised-positioned bearing elements.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Stability of the object's composition

If the bearing elements are arranged at the height of the centre of gravity, then the tilting moment is reduced improving driving behavior, but the device complexity increases due to precise positioning requirements

Engineering Contradiction:
Improvedriving behaviorVSAvoidpositioning precision
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

The invention applies local quality by specifically positioning the bearing elements at a particular location (raised height corresponding to the center of gravity) on the energy storage module. This localized precision in bearing element placement achieves the beneficial effect of eliminating tilting moments, while the rest of the module structure remains conventional and simple.

Inventive Principle:
Principle #3Local quality

Data Source

PatentUS20250346125A1Mobile working machine with energy storage module
Publication Date: 2025.11.13 LIEBHERR WERK TELFS GES
  • US20250346125A1 patent drawing
  • US20250346125A1 patent drawing
  • US20250346125A1 patent drawing

AI summary

The disclosure relates to a mobile working machine, in particular a bulldozer or crawler loader, comprising a vehicle chassis, an electric drive system for providing a travelling function and/or a working function of the working machine and an energy storage module, which is configured to supply the electric drive system with electrical energy and/or to store electrical energy provided by the electric drive system. According to the disclosure, the energy storage module has bearing elements, via which it is detachably fastened in a module holder of the vehicle chassis, wherein the bearing elements are arranged laterally raised on the energy storage module and essentially at the level of the centre of gravity of the energy storage module.