Energy Storage Module Selection by State of Charge and Temperature

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Solution Overview

Problem

Energy storage devices, such as batteries, face inefficiencies due to varying state of charge and ageing among individual modules, leading to uneven stress and reduced service life, as they are typically selected based solely on current state of charge without considering additional operating parameters.

Innovation Solution

An electric energy storage device with a control system that assesses the state of charge and further operating parameters of each module to calculate and select the required number of modules for series connection, optimizing their usage and extending their service life by prioritizing modules based on factors like remaining service life, temperature, and voltage levels.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If modules are selected based solely on current state of charge, then the selection process is simple, but the service life of individual modules varies and efficiency is reduced

Engineering Contradiction:
Improvemodule selection processVSAvoidservice life consistency
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The patent extends the selection criteria from a single parameter (state of charge) to multiple parameters including state of charge, temperature, and cycle count. This multi-parameter approach allows the system to balance simplicity with improved reliability by considering additional factors that affect module longevity without making the selection process overly complex.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The selection strategy is made dynamic by continuously monitoring multiple parameters and adjusting module selection based on their current state. Modules are rotated in and out of service based on their accumulated stress, temperature exposure, and charge state, creating a dynamic balancing act that extends overall system life while maintaining operational simplicity.

Inventive Principle:
Principle #15Dynamics

2Device complexity

If all modules are used continuously, then the device complexity is reduced, but individual modules experience uneven stress and reduced service life

Engineering Contradiction:
Improvemodule configurationVSAvoidmodule service life
Core Design Contradiction:
Device complexityVSDuration of action of stationary object

Solution Approach 1:

The patent divides the battery system into individually monitorable and selectable modules, each tracked for its own state of charge, temperature, and cycle count. This segmentation allows the control system to manage modules differently based on their individual conditions, extending service life through selective usage while maintaining relatively simple overall device architecture.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Modules are temporarily taken out of service (discarded from active duty) when they reach certain stress thresholds, allowing them to rest and recover. The system rotates modules in and out of active service based on their condition, effectively recovering their capacity and extending their usable life before permanent replacement is needed.

Inventive Principle:
Principle #34Discarding and recovering

3Reliability

If modules with higher remaining service life are prioritized, then immediate reliability is improved, but modules with lower remaining life are overstressed and fail sooner

Engineering Contradiction:
Improveoperational reliabilityVSAvoidoverall service life
Core Design Contradiction:
ReliabilityVSDuration of action of stationary object

Solution Approach 1:

The system implements periodic rotation of modules through active and inactive states. Rather than permanently prioritizing certain modules, the system cycles modules in and out of service based on their current condition, ensuring that no single module is continuously overstressed while maintaining reliable operation through adequate module availability.

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The control system continuously monitors module parameters (state of charge, temperature, cycle count) and uses this feedback to dynamically adjust which modules are active. This closed-loop control ensures that modules approaching stress thresholds are rotated out, preventing failure while maintaining optimal system reliability through informed decision-making.

Inventive Principle:
Principle #23Feedback

Data Source

PatentUS9806383B2Electric energy storage device and method for operating an electric energy storage device
Publication Date: 2017.10.31 ROBERT BOSCH GMBH
  • US9806383B2 patent drawing
  • US9806383B2 patent drawing
  • US9806383B2 patent drawing

AI summary

The invention relates to an energy storage device and a method for operating an energy storage device comprising a plurality of energy storage modules. In order to adjust the output voltage to the energy storage device, one or more energy storage modules is/are connected in series. According to the invention, the series-connected energy storage modules are selected in accordance with the state of charge and at least one other operating parameter in order to be able to use the individual energy storage modules in a particularly efficient manner.