Energy Storage System Stabilizes Generator Load

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Solution Overview

Problem

Subterranean operations such as drilling, excavating, and dredging face volatile power demands, leading to inefficient operation of generators due to constant ramping up and down to match load requirements, resulting in suboptimal energy usage and increased costs.

Innovation Solution

A system that includes an energy storage system (ESS) integrated with power management software, which monitors and stabilizes both DC and AC bus voltages and frequencies by transferring power between generators and the ESS, ensuring consistent load on generators and optimizing energy usage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If generators constantly ramp up and down to track volatile power demand, then power demand can be met, but generator efficiency deteriorates

Engineering Contradiction:
Improvepower demand trackingVSAvoidgenerator efficiency
Core Design Contradiction:
Adaptability or versatilityVSUse of energy by moving object

Solution Approach 1:

An energy storage system (ESS) is introduced as an intermediary between the generators and the variable power loads. The ESS absorbs power fluctuations, allowing generators to operate at steady state while the ESS handles the transient power demands, thus resolving the contradiction between meeting variable power demand and maintaining generator efficiency

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The energy storage system pre-charges during low-demand periods and discharges during high-demand periods, anticipating power requirements before they occur. This preliminary action allows generators to maintain constant operation rather than reacting to each power fluctuation, preserving generator efficiency while meeting adaptability requirements

Inventive Principle:
Principle #10Preliminary action

2Use of energy by moving object

If generators operate at high capacity for efficiency, then energy usage improves, but ability to handle volatile power demand worsens

Engineering Contradiction:
Improveenergy efficiencyVSAvoidpower demand flexibility
Core Design Contradiction:
Use of energy by moving objectVSAdaptability or versatility

Solution Approach 1:

The ESS serves as a buffer that decouples generator operation from load variations. Generators can operate continuously at optimal capacity for efficiency, while the ESS provides the necessary flexibility to handle sudden power demand changes, thus resolving the contradiction between energy efficiency and power demand adaptability

Inventive Principle:
Principle #24Intermediary (Mediator)

3Stability of the object's composition

If energy storage system transfers power to stabilize DC bus voltage, then voltage stability improves, but system complexity increases

Engineering Contradiction:
ImproveDC bus voltage stabilityVSAvoidpower management system complexity
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

The power management system implements feedback control by continuously monitoring DC bus voltage and automatically adjusting power transfer between the ESS and the bus. When voltage deviates from the nominal level, the system responds by charging or discharging the ESS accordingly, providing automatic stabilization without requiring complex manual intervention or oversimplified hardware

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system effectively manages power peaks and valleys, allowing generators to operate at constant capacity, improving efficiency, reducing energy waste, and minimizing peak load charges by storing energy during low demand and releasing it during high demand periods.

Implementation Method 1

transferring an amount of power between the DC bus and an energy storage system (ESS) electrically coupled to the DC bus to return the DC voltage substantially to the predetermined VDC level

Methodology Applied
Scientific EffectElectrical energy storage and release: Battery (electricity)

Implementation Method 2

rectifying energy from the AC bus to power a direct current (DC) bus

Methodology Applied
Scientific EffectRectification: Diode

Data Source

PatentUS20230205146A1Energy storage system control
Publication Date: 2023.06.29 NABORS DRILLING TECHNOLOGIES USA INC
  • US20230205146A1 patent drawing
  • US20230205146A1 patent drawing
  • US20230205146A1 patent drawing

AI summary

A method for managing a power system is provided and can include energizing an alternating current (AC) bus via one or more generators, rectifying energy from the AC bus to power a direct current (DC) bus, powering one or more loads electrically coupled to the DC bus, monitoring a DC voltage of the DC bus, detecting a magnitude and a rate of change of the DC voltage or AC frequency from a predetermined value, and transferring an amount of power between the DC bus or the AC bus, and an energy storage system electrically coupled to the buses to return the DC voltage or AC frequency substantially to the predetermined value, wherein the amount of power is based on the magnitude and rate of change.