Reconfigurable Energy Unit Socket for Multi-Voltage Power Tools

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Solution Overview

Problem

The complexity and cost of maintaining different battery packs for power tools with varying rated working voltages lead to inefficient resource utilization and increased operational complexity in the garden machinery and power tool industry.

Innovation Solution

An electric energy storage device comprising four energy units with the same voltage value, capable of outputting three different voltages through various connection configurations, including parallel, series, and combinations thereof, allowing for a single device to power tools with different rated voltages.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If different battery packs are prepared for electric tools with different rated working voltages, then the electric tools can operate at their rated voltages, but the operation becomes complicated, the cost increases, and the resource is wasteful

Engineering Contradiction:
Improvevoltage matchingVSAvoidbattery pack management
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The battery pack is designed with four energy units that can be connected in different configurations (series, parallel, or combinations) to provide multiple output voltages. This allows a single battery pack design to serve multiple electric tools with different voltage requirements, eliminating the need for separate battery packs for each voltage level and reducing operational complexity

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The battery pack incorporates switching circuitry that can dynamically reconfigure the connection states of the four energy units based on the voltage requirements of the connected electric tool. The system can switch between series connections for higher voltages, parallel connections for lower voltages, or mixed configurations, providing adaptive voltage output without requiring multiple fixed battery packs

Inventive Principle:
Principle #15Dynamics

2Reliability

If different battery packs are prepared for electric tools with different rated working voltages, then the electric tools can operate at their rated voltages, but the cost increases

Engineering Contradiction:
Improvevoltage matchingVSAvoidmanufacturing cost
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

By designing a universal battery pack with four energy units that can output multiple voltages through different connection configurations, the invention eliminates the need to manufacture and inventory multiple types of battery packs for different voltage levels. This single-design approach reduces manufacturing complexity, material costs, and inventory management expenses while ensuring reliable voltage matching for various electric tools

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Reliability

If different battery packs are prepared for electric tools with different rated working voltages, then the electric tools can operate at their rated voltages, but the resource is wasteful

Engineering Contradiction:
Improvevoltage matchingVSAvoidresource utilization
Core Design Contradiction:
ReliabilityVSLoss of substance

Solution Approach 1:

The battery pack design with four reconfigurable energy units allows a single battery pack to replace multiple dedicated battery packs, reducing resource waste by eliminating duplicate energy storage components. The same four energy units can be configured to serve different voltage requirements, maximizing resource utilization and reducing the total amount of materials needed across the product line

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS11855299B2Electric energy storage device and electric tool system
Publication Date: 2023.12.26 GLOBE (JIANGSU) CO LTD
  • US11855299B2 patent drawing
  • US11855299B2 patent drawing
  • US11855299B2 patent drawing

AI summary

The disclosure provides an electric energy storage device which includes four energy units with a substantially same voltage value. Each energy unit is provided with a positive electrode and a negative electrode. The electric energy storage device comprises a socket with eight independently arranged electrode terminals that are connected with the four energy units. The disclosure also provides an electric tool system using the electric energy storage device. The electric tool is provided with plugs that may be connected with the four energy units in different states, allowing the electric energy storage device to output multiple voltages.