Removable Engagement Die Assembly Module for Fast Precision Fitting
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Solution Overview
Problem
Conventional assembly modules require multiple apparatuses and processes, leading to complexity and reduced ease of operation and assembly speed.
Innovation Solution
An assembly module comprising a first assembly die, a second assembly die, and at least one engagement die with removably disposed fitting portions, allowing for quick and easy assembly by switching between different fitting portions and engagement dies based on the component and assembly target, utilizing a matrix or encoded arrangement for optimal fitting.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Reliability
If multiple assembly apparatuses and processes are used according to parts and components, then assembly precision and reliability are improved, but device complexity and ease of operation deteriorate
Solution Approach 1:
The patent combines multiple assembly functions into a single integrated assembly module that can handle different component types. The module includes a base structure with multiple positioning features and an press mechanism that can accommodate various fitting portions, merging what would traditionally require separate apparatuses into one unified system.
Solution Approach 2:
The assembly module is designed with universal applicability through standardized fitting portions (first fitting portions on the base, second fitting portions on components) that can accommodate different component types. The press mechanism can work with various engagement dies, making the system multi-functional rather than dedicated to a single assembly type.
2Manufacturing precision
If multiple assembly apparatuses and processes are used, then assembly precision is improved, but assembly speed deteriorates
Solution Approach 1:
The module pre-positions components using the base structure with integrated first fitting portions that provide predetermined positioning features. This preliminary positioning action ensures precision while reducing the number of subsequent adjustment steps needed, thereby maintaining speed.
Solution Approach 2:
The assembly process is segmented into distinct functional elements (base with first fitting portions, components with second fitting portions, engagement dies, press mechanism) that can be independently optimized and quickly assembled, allowing precision through modular positioning while maintaining speed through efficient module assembly.
3Adaptability or versatility
If engagement dies are removably disposed and switched between fitting portions, then adaptability and ease of operation are improved, but device complexity increases
Solution Approach 1:
The engagement dies are designed with universal compatibility to work with both first fitting portions on the base and second fitting portions on components. This single universal engagement die can adapt to different assembly scenarios without requiring multiple specialized tools, maintaining simplicity while providing versatility.
4Manufacturing precision
If first fitting portions and second fitting portions are arranged in matrix or encoded positions, then assembly precision and adaptability are improved, but device complexity increases
Solution Approach 1:
The fitting portions are arranged in specific asymmetric patterns (matrix or encoded positions) on the base and components. This asymmetric arrangement provides precise positioning and identification capabilities without requiring complex active control systems, achieving precision through clever geometric design rather than complex mechanisms.
Data Source
AI summary
An assembly module, an assembly apparatus, and a method of operating the assembly module are introduced. The assembly module includes a first assembly die, a second assembly die and at least one engagement die. The first assembly die has a plurality of first fitting portions. The second assembly die has a plurality of second fitting portions and corresponds in position to the first assembly die. The engagement die is removably disposed at a related point of at least one first fitting portion, at a related point of at least one second fitting portion or at related points of at least one first fitting portion and at least one second fitting portion. Therefore, the assembly module is effective in fitting a component and an assembly target together, easy to operate, and conducive to quick assembly.