Voice Coil Motor Base Assembly With Engaging Terminal Fixation

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Solution Overview

Problem

The shrinking size of voice coil motor products poses a challenge in preventing terminal warping during the cutting process due to the lack of space for a pressing jig, which is essential for maintaining the stepped part design that prevents warping.

Innovation Solution

The base assembly of the voice coil motor incorporates a first elastic piece connecting area with a lower elastic piece and a first terminal that includes an engaging part extending from the elastic piece connecting area, allowing the terminal to be stably fixed and cut without a pressing jig, thus preventing warping and eliminating the need for a stepped part.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If a stepped part is added to the base body to provide space for a pressing jig, then the terminal can be prevented from warping during cutting, but the device size increases and space is consumed

Engineering Contradiction:
Improveterminal warping preventionVSAvoidbase assembly size
Core Design Contradiction:
Manufacturing precisionVSVolume of moving object

Solution Approach 1:

The terminal itself provides the pressing function through its own engaging part that fits into the base body, eliminating the need for an external pressing jig and stepped part structure

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The engaging part of the terminal and the corresponding fitting structure in the base body are merged into a single integrated design, combining the terminal fixation and warping prevention functions into one structure

Inventive Principle:
Principle #5Merging (Combining)

2Volume of moving object

If the base assembly size is reduced to meet product miniaturization, then the product becomes more compact, but the stepped part design cannot be retained, causing terminal warping during cutting

Engineering Contradiction:
Improvebase assembly sizeVSAvoidterminal cutting stability
Core Design Contradiction:
Volume of moving objectVSManufacturing precision

Solution Approach 1:

The terminal's engaging part automatically provides the necessary support and positioning during cutting without requiring additional space-consuming structures like stepped parts

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

Instead of adding a stepped part to the base body to support the terminal, the design inverts the approach by having the terminal's engaging part directly fit into the base body to provide mutual support and fixation

Inventive Principle:
Principle #13The other way round (Inversion)

3Manufacturing precision

If a pressing jig is used to press the terminal during cutting, then warping is prevented, but the device complexity increases and additional components are required

Engineering Contradiction:
Improveterminal warping preventionVSAvoidcutting process complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The terminal and base body structure themselves provide the pressing and support functions through their engaging part and fitting structure, eliminating the need for external pressing jigs

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The pressing function is extracted from the base body structure and integrated directly into the terminal's engaging part, removing the need for separate pressing jig components

Inventive Principle:
Principle #2Taking out (Extraction)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution enables stable cutting of the terminal without warping and achieves a compact design with improved yield, even without the stepped part, enhancing the manufacturing process and product quality.

Implementation Method 1

a lower elastic piece disposed on the first elastic piece connecting area

Methodology Applied
Scientific EffectElasticity: Elasticity

Data Source

PatentUS11886105B2Base assembly of voice coil motor and voice coil motor
Publication Date: 2024.01.30 LANTO ELECTRONIC LIMITED
  • US11886105B2 patent drawing
  • US11886105B2 patent drawing
  • US11886105B2 patent drawing

AI summary

The present disclosure provides a base assembly of voice coil motor and a voice coil motor. The base assembly includes a base body having a first elastic piece connecting area, a lower elastic piece disposed on the first elastic piece connecting area, and a first terminal disposed in the base body. The first terminal has: a first conductive part disposed in the base body; a first terminal connecting part disposed on one side of the first conductive part and extending toward a direction away from the first conductive part, wherein a part of the first terminal connecting part protrudes from the first elastic piece connecting area and is connected with the lower elastic piece; and an engaging part disposed on one side of the first terminal connecting part and extending toward a direction away from the first terminal connecting part.