Engine Air Filter Degradation Detection Using Transient Pressure Analysis

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Solution Overview

Problem

Existing methods for diagnosing engine air filter degradation are unreliable due to variable air flow conditions, leading to delayed detection of filter clogging and subsequent engine performance degradation.

Innovation Solution

A system that uses a controller to assess engine air filter degradation by analyzing the mean and standard deviation of pressure changes across the filter during both steady-state and transient air flow conditions, enabling timely notification of filter degradation and estimating remaining useful life.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If air filter degradation is diagnosed only under steady air flow conditions, then measurement reliability is improved, but detection timeliness deteriorates due to infrequent steady state occurrences

Engineering Contradiction:
Improveair filter degradation detection accuracyVSAvoiddetection delay
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The diagnostic system transitions from static steady-state monitoring to dynamic transient-state monitoring. The controller continuously calculates pressure drop during transient air flow conditions when the engine is accelerating or decelerating, allowing degradation detection to occur dynamically during normal operation rather than waiting for rare steady-state conditions.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system changes the diagnostic parameter from requiring steady air flow conditions to utilizing transient air flow conditions. By calculating pressure drop during transient conditions when air flow is changing, the system can detect degradation more frequently without compromising measurement validity, thus reducing detection delay while maintaining accuracy.

Inventive Principle:
Principle #35Parameter changes

2Loss of time

If air filter degradation is diagnosed during transient air flow conditions, then detection timeliness is improved, but measurement reliability may deteriorate due to variable air flow

Engineering Contradiction:
Improvedetection delayVSAvoiddegradation indication accuracy
Core Design Contradiction:
Loss of timeVSReliability

Solution Approach 1:

The system performs partial diagnostics by calculating pressure drop only during specific transient conditions when the engine is accelerating or decelerating. Rather than requiring complete steady-state conditions, the system uses these partial transient measurements to detect degradation, achieving timely detection while maintaining sufficient reliability through targeted monitoring.

Inventive Principle:
Principle #16Partial or excessive action

Solution Approach 2:

The controller continuously monitors pressure drop across the air filter during transient conditions and provides feedback on degradation status. This feedback mechanism allows the system to track degradation progression over multiple transient events, improving reliability through cumulative assessment rather than relying on a single transient measurement.

Inventive Principle:
Principle #23Feedback

3Measurement precision

If steady air flow conditions are maintained for accurate diagnosis, then measurement precision is improved, but engine responsiveness deteriorates due to torque demand changes

Engineering Contradiction:
Improvepressure drop measurement accuracyVSAvoidengine torque responsiveness
Core Design Contradiction:
Measurement precisionVSEase of operation

Solution Approach 1:

The diagnostic approach embraces dynamic transient conditions rather than attempting to maintain static steady-state conditions. The system calculates pressure drop during transient air flow when the engine responds to torque demand changes, allowing the engine to operate responsively while the diagnostic system adapts to measure degradation during these natural transitions.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach provides more timely and accurate notification of air filter degradation, reducing engine power loss and allowing for proactive maintenance, thereby extending the air filter's useful life and maintaining engine performance.

Implementation Method 1

determine an air pressure drop across the air filter

Methodology Applied
Scientific EffectPressure drop: Pressure Drop

Data Source

PatentUS10288019B2Secondary system and method for controlling an engine
Publication Date: 2019.05.14 FORD GLOBAL TECH LLC
  • US10288019B2 patent drawing
  • US10288019B2 patent drawing
  • US10288019B2 patent drawing

AI summary

Systems and methods for evaluating whether or not degradation of an engine air intake air filter is present based on a pressure drop across the air filter are presented. In one example, a mean and standard deviation of a pressure drop across an air filter are a basis for indicating whether or not the air filter is degraded. Further, the mean and standard deviation are a basis for estimating a useful life cycle of the air filter.