Engine Air-Fuel Ratio Stepped Control for Thermal Efficiency

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Solution Overview

Problem

Existing control apparatuses for internal combustion engines face issues with thermal efficiency deterioration and response delay when changing combustion modes from stoichiometric to lean combustion, and vice versa, due to fluctuations in intake air and fuel injection.

Innovation Solution

A control apparatus that adjusts the air-fuel ratio in a stepped manner based on predetermined intake air amounts to maintain thermal efficiency and suppress torque fluctuations, using a torque suppression device like a motor-generator to manage engine torque during mode changes.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If the intake air amount is increased to change over from stoichiometric combustion to lean combustion, then the combustion mode changes successfully, but the thermal efficiency deteriorates and response delay occurs

Engineering Contradiction:
Improvecombustion mode changeoverVSAvoidthermal efficiency
Core Design Contradiction:
Adaptability or versatilityVSLoss of energy

Solution Approach 1:

The control apparatus determines a preliminary changeover timing point before the actual combustion mode transition occurs. By predicting when the changeover should happen and preparing in advance, the system can execute the transition more efficiently without thermal efficiency deterioration or response delay. This preliminary timing determination allows the ECU to coordinate fuel injection and air-fuel ratio adjustments optimally.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The combustion mode changeover process is divided into distinct segments: a determination phase where changeover timing is identified, and an execution phase where the actual transition occurs. By segmenting the control process, the system can optimize each phase independently, ensuring that thermal efficiency is maintained while achieving timely mode transition.

Inventive Principle:
Principle #1Segmentation

2Object-generated harmful factors

If the air-fuel ratio is changed in a stepped manner to prevent intermediate ratios, then exhaust emission properties are improved, but the torque fluctuates and response delay increases

Engineering Contradiction:
Improveexhaust emissionVSAvoidresponse delay
Core Design Contradiction:
Object-generated harmful factorsVSLoss of time

Solution Approach 1:

The system determines the optimal changeover timing in advance, allowing it to execute stepped air-fuel ratio changes without unnecessary delays. By knowing when the transition should occur, the ECU can coordinate the stepped changes efficiently, avoiding both intermediate air-fuel ratios and excessive response delay.

Inventive Principle:
Principle #10Preliminary action

3Force

If the fuel injection amount is increased to ensure sufficient engine torque during acceleration, then the torque is maintained, but the air-fuel ratio becomes intermediate and exhaust emission deteriorates

Engineering Contradiction:
Improveengine torqueVSAvoidexhaust emission
Core Design Contradiction:
ForceVSObject-generated harmful factors

Solution Approach 1:

By determining the changeover timing in advance, the system can coordinate fuel injection adjustments with the combustion mode transition. This ensures that torque requirements are met while avoiding intermediate air-fuel ratios that would deteriorate exhaust emissions.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS9654041B2Control apparatus for internal combustion engine
Publication Date: 2017.05.16 TOYOTA JIDOSHA KK
  • US9654041B2 patent drawing
  • US9654041B2 patent drawing
  • US9654041B2 patent drawing

AI summary

A control apparatus for an internal combustion engine is provided. The control apparatus includes an ECU. The ECU is configured to change, in a stepped manner, an air-fuel ratio of the internal combustion engine so as to change over a combustion mode of the internal combustion engine between lean combustion and stoichiometric combustion, when an operating point of the internal combustion engine satisfies a first changeover condition that is defined by a rotational speed and a torque of the internal combustion engine. The first changeover condition is defined by the rotational speed and the torque that correspond to a predetermined intake air amount at which a thermal efficiency of the internal combustion engine is maintained before and after changeover of the combustion mode.