Aircraft Engine Airflow Management for Takeoff Power

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Solution Overview

Problem

Military aircraft face challenges in reducing infrared signature for detection avoidance, as existing methods like exhaust ducting and infrared materials often result in added weight, heating issues, and adverse aerodynamic characteristics, impacting engine performance.

Innovation Solution

A flight control computer manages airflow to an engine by controlling the mixing of primary, secondary, and tertiary airflow streams, stopping or redirecting cooling airflow when maximum engine power is required, such as during takeoff, to minimize infrared signature and maximize power.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If cooling air is mixed with primary exhaust airflow to reduce infrared signature, then infrared radiation is reduced, but engine power is decreased

Engineering Contradiction:
Improveinfrared radiationVSAvoidengine power
Core Design Contradiction:
Object-affected harmful factorsVSPower

Solution Approach 1:

The patent implements dynamic control of the mixing section where cooling air can be selectively mixed with primary exhaust airflow based on operational requirements. During normal flight, mixing is enabled to reduce infrared signature; during takeoff or when maximum power is needed, mixing is disabled to maintain full engine power. This dynamic adjustment resolves the contradiction by allowing the system to adapt between the two opposing requirements.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system changes the parameter of exhaust airflow composition by controlling the mixing ratio of cooling air to primary exhaust. By adjusting this parameter, the system can optimize between infrared reduction (higher mixing ratio) and power maintenance (lower or zero mixing ratio), thereby resolving the technical contradiction between these two objectives.

Inventive Principle:
Principle #35Parameter changes

2Object-affected harmful factors

If exhaust ducting and shrouding are used to reduce heat signature, then infrared detection is reduced, but added weight and heating of ducting occur

Engineering Contradiction:
Improveheat signatureVSAvoidaircraft weight
Core Design Contradiction:
Object-affected harmful factorsVSWeight of moving object

Solution Approach 1:

The patent extracts the infrared reduction function from passive physical structures (ducting and shrouding) and implements it through active airflow management. Instead of relying on heavy thermal management structures, the system uses controlled mixing of cooling air with exhaust to achieve infrared reduction without the weight penalty of extensive thermal protection systems.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The system uses pneumatic principles by introducing cooling air into the exhaust stream to reduce its temperature and infrared signature. This approach replaces heavy thermal management hardware with a fluid-based cooling mechanism, thereby reducing weight while achieving the same infrared reduction effect.

Inventive Principle:
Principle #29Pneumatics and hydraulics

3Object-affected harmful factors

If infrared-insulative materials are added to aircraft surfaces, then infrared detection is reduced, but aerodynamic characteristics are adversely affected

Engineering Contradiction:
Improveinfrared detectionVSAvoidaerodynamic characteristics
Core Design Contradiction:
Object-affected harmful factorsVSEase of operation

Solution Approach 1:

The patent removes the need for infrared-insulative materials on aircraft surfaces by implementing infrared reduction at the source - the exhaust stream itself. By cooling the exhaust through controlled mixing, the system eliminates the requirement for heavy thermal insulation materials that would otherwise be needed on the aircraft skin, thereby preserving aerodynamic characteristics.

Inventive Principle:
Principle #2Taking out (Extraction)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach reduces infrared radiation exposure while maintaining or increasing engine power by managing airflow streams, prioritizing flight safety during critical phases like takeoff and landing.

Implementation Method 1

A flight control computer manages airflow to an engine by controlling the mixing of primary, secondary, and tertiary airflow streams

Methodology Applied
Scientific EffectFluid flow mixing: Turbulence

Implementation Method 2

The flight control computer may close an access vent that is configured to provide external airflow to a mixing section of the engine

Methodology Applied
Scientific EffectThermal convection: Convection

Data Source

PatentUS11655772B2Takeoff power boost
Publication Date: 2023.05.23 TEXTRON INNOVATIONS INC
  • US11655772B2 patent drawing
  • US11655772B2 patent drawing
  • US11655772B2 patent drawing

AI summary

Embodiments are directed to boosting aircraft engine performance for takeoff and critical mission segments by reducing airflow used for cooling exhaust gases. The airflow is reduced by stopping an accessory blower or by closing an external air vent Eliminating the cooling airflow to the exhaust has the effect of lowering the backpressure on the engine, which thereby increases maximum engine power.