Aircraft Engine Anti-Ice Heat Exchange Using High-Temperature Bleed Air

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Solution Overview

Problem

Aircraft engines face issues with ice accumulation on wings and inlet components during inclement weather, which can damage engine components and pose safety risks due to ice shedding into the engine.

Innovation Solution

Utilizing high-temperature bleed air from aircraft engines, heated above the autoignition temperature of jet fuel, to prevent ice buildup on aircraft surfaces through direct contact heat exchangers or thermal transport buses, minimizing mass flow and improving engine efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If high temperature bleed air is used for anti-ice systems, then anti-ice effectiveness is improved, but risk of fuel autoignition increases

Engineering Contradiction:
Improveanti-ice effectivenessVSAvoidfuel autoignition risk
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The system divides the bleed air supply into separate temperature zones: high-temperature bleed air (above fuel autoignition temperature) is routed to anti-ice systems on surfaces far from fuel tanks, while low-temperature bleed air (below fuel autoignition temperature) is supplied to areas near fuel tanks. This segmentation allows the system to utilize the superior anti-ice performance of high-temperature air without creating safety hazards near fuel storage.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different temperature characteristics are assigned to different regions of the aircraft based on their proximity to fuel tanks. Areas distant from fuel tanks receive high-temperature bleed air for maximum anti-ice effectiveness, while areas near fuel tanks receive low-temperature bleed air to prevent autoignition. This local differentiation optimizes both safety and performance.

Inventive Principle:
Principle #3Local quality

2Reliability

If more bleed air is used for anti-ice systems, then anti-ice performance is improved, but engine efficiency deteriorates

Engineering Contradiction:
Improveanti-ice performanceVSAvoidengine efficiency
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The system changes the temperature parameter of the bleed air from traditional low-temperature to high-temperature (above fuel autoignition temperature). This parameter change increases the thermal energy available per unit mass of bleed air, allowing the system to achieve the same or better anti-ice performance with reduced mass flow, thereby improving engine efficiency.

Inventive Principle:
Principle #35Parameter changes

3Object-affected harmful factors

If low temperature bleed air is used for anti-ice systems, then fuel autoignition risk is reduced, but anti-ice effectiveness deteriorates

Engineering Contradiction:
Improvefuel autoignition riskVSAvoidanti-ice effectiveness
Core Design Contradiction:
Object-affected harmful factorsVSReliability

Solution Approach 1:

The system segments the aircraft into different thermal zones based on fuel tank proximity. Low-temperature bleed air is specifically directed to areas near fuel tanks to eliminate autoignition risk, while high-temperature bleed air is supplied to distant areas where it can provide superior anti-ice effectiveness without safety concerns.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The anti-ice systems effectively prevent ice formation and shedding, enhancing engine safety and efficiency by using less bleed air, thus avoiding autoignition risks near fuel tanks.

Implementation Method 1

a heat exchange system to capture waste heat from the turbine section and convey the waste heat to the bleed air

Methodology Applied
Scientific EffectHeat exchange: Heat Exchanger

Implementation Method 2

the heat exchange system is to increase the temperature of the bleed air to above an autoignition temperature of jet fuel

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Implementation Method 3

Utilizing high-temperature bleed air from aircraft engines, heated above the autoignition temperature of jet fuel, to prevent ice buildup on aircraft surfaces through direct contact heat exchangers

Methodology Applied
Scientific EffectConvection: Convection

Data Source

PatentUS20260049571A1High temperature Anti-ice systems for aircraft engines
Publication Date: 2026.02.19 GENERAL ELECTRIC CO
  • US20260049571A1 patent drawing
  • US20260049571A1 patent drawing
  • US20260049571A1 patent drawing

AI summary

Aircraft engines and high temperature anti-ice systems for aircraft engines are disclosed herein. An example aircraft engine includes: a fan including a plurality of fan blades; a turbomachine operably coupled to the fan for driving the fan, the turbomachine including a compressor section, a combustion section, and a turbine section; a supply duct to accept bleed air from the compressor section; and a heat exchange system to capture waste heat from the turbine section and convey the waste heat to the bleed air, the bleed air with the waste heat to be conveyed to at least one of an environmental control system or a wing of an aircraft.