Engine Bleed Air Reverse Flow Prevention Valve

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Solution Overview

Problem

Engine bleed air systems face issues with reverse flow, which can cause stalling or damage by allowing backflow of air, exhaust, or other gases into the engine.

Innovation Solution

A reverse-flow prevention valve with a sliding piston mechanism that blocks or allows fluid communication between openings based on pressure differences, preventing backflow by exposing ambient air to the servo chamber when necessary to control the flow-control valve and reduce or eliminate reverse flow.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a reverse-flow prevention valve is installed in the bleed air system, then reverse flow into the engine is prevented, but the device complexity increases

Engineering Contradiction:
Improveprevention of reverse flowVSAvoidvalve assembly structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The valve assembly automatically responds to pressure changes without external control. The piston moves in response to pressure differential between the bleed air system and ambient atmosphere, automatically opening or closing the flow path based on real-time pressure conditions, eliminating the need for external sensors or control systems

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The valve uses pneumatic pressure differential to drive the piston mechanism. The pressure difference between the bleed air system and ambient atmosphere directly actuates the piston, which in turn controls the opening or closing of the valve, creating a purely pneumatic control system

Inventive Principle:
Principle #29Pneumatics and hydraulics

2Reliability

If the piston blocks the third opening from the fourth opening, then reverse flow is prevented, but fluid communication is restricted

Engineering Contradiction:
Improvebackflow preventionVSAvoidfluid communication control
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The valve transitions from a static blocking structure to a dynamic response system. The piston continuously adjusts its position based on real-time pressure differential, automatically transitioning between blocked and open states to adapt to changing system conditions, ensuring both protection and functionality

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The valve incorporates inherent feedback through the pressure differential acting on the piston. The piston position is continuously determined by the balance between upstream pressure (P1) and downstream pressure (P4), creating a self-regulating system that responds to system state changes

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Effectively prevents reverse flow into the engine, thereby preventing stalls and damage by controlling the flow of gases and air within the engine bleed-air system, ensuring safe and efficient operation.

Implementation Method 1

a piston configured to slide within the outer housing into a first position at which the third opening is blocked from fluid communication with the fourth opening based on a fluid pressure of the first fluid being greater than a fluid pressure of the fourth fluid

Methodology Applied
Scientific EffectPressure difference: Pressure Gradient

Data Source

PatentUS10267430B2Backflow prevention valve
Publication Date: 2019.04.23 HAMILTON SUNDSTRAND CORP
  • US10267430B2 patent drawing
  • US10267430B2 patent drawing
  • US10267430B2 patent drawing

AI summary

A valve assembly includes an outer housing having a first opening in fluid communication with a first fluid, a second opening in fluid communication with a second fluid, a third opening in fluid communication with a third fluid and a fourth opening in fluid communication with a fourth fluid. The valve assembly includes a piston configured to slide within the outer housing into a first position at which the third opening is blocked from fluid communication with the fourth opening based on a fluid pressure of the first fluid being greater than a fluid pressure of the fourth fluid. The piston is further configured to slide within the outer housing into a second position at which the third opening is in fluid communication with the fourth opening based on the fluid pressure of the second fluid being greater than the fluid pressure of the fourth fluid.