Adjustable Engine Bracket Assembly for Alternator and Pump Loads
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Solution Overview
Problem
Existing engine systems lack a versatile and cost-effective solution to securely connect alternators and pumps without necessitating engine replacement, especially when higher electrical loads are required.
Innovation Solution
A versatile bracket assembly device with fixed and adjustable embodiments that allows engines to connect to alternators and pumps, supporting additional electrical components, compatible with various engine types and configurations.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Power
If engine replacement is used to support higher electrical loads, then electrical power capacity is improved, but cost and complexity increase
Solution Approach 1:
The invention separates the engine from the electrical load connection system by introducing an independent bracket assembly. The bracket assembly with adjustable arms and mounting brackets creates a modular system where the engine remains unchanged while the electrical components can be independently configured and connected, resolving the contradiction by avoiding engine replacement while supporting higher power demands.
Solution Approach 2:
The bracket assembly serves as an intermediary component between the engine and the alternator/pump system. It provides a mechanical interface that allows the engine to drive higher-power electrical components without directly modifying the engine itself, thus increasing electrical power capacity while maintaining engine simplicity.
2Reliability
If dedicated engine types are used for specific uses, then reliability is improved, but adaptability decreases
Solution Approach 1:
The bracket assembly is designed as a universal mounting system that can accommodate various engine types, alternators, and pumps through adjustable arms and interchangeable mounting brackets. This multi-functional design maintains the reliability of dedicated engine applications while enabling adaptability across different configurations and uses.
Solution Approach 2:
The adjustable bracket assembly allows dynamic reconfiguration of mounting positions and angles to match different engine types and application requirements. The adjustable arms can be repositioned and reconfigured to accommodate varying spatial constraints and mechanical interfaces, providing both reliability for specific applications and adaptability for different uses.
3Ease of manufacture
If fixed bracket assembly is used, then ease of manufacture is improved, but adaptability decreases
Solution Approach 1:
The fixed bracket assembly is segmented into modular components including adjustable arms, mounting brackets, and connection points. This segmentation allows the majority of the structure to be manufactured as a fixed, simple unit while incorporating adjustable elements that provide necessary flexibility, thus maintaining ease of manufacture while achieving required adaptability.
Solution Approach 2:
The bracket assembly applies local quality by maintaining fixed, simple structures in areas requiring stability and ease of manufacture, while incorporating adjustable elements only where flexibility is needed. This localized approach to rigidity and adjustability optimizes manufacturing simplicity while preserving necessary adaptability for different applications.
4Adaptability or versatility
If adjustable bracket assembly is used, then adaptability is improved, but device complexity increases
Solution Approach 1:
The adjustable bracket assembly is divided into manageable segments including adjustable arms, mounting brackets, and connection components. This segmentation reduces overall assembly complexity by allowing modular assembly and adjustment, making the flexible system easier to manufacture and configure while maintaining high adaptability.
Solution Approach 2:
The adjustable elements are designed with simple mechanical adjustments rather than complex mechanisms. The adjustable arms and mounting brackets use straightforward adjustment mechanisms that provide necessary flexibility without introducing excessive complexity, balancing adaptability with reasonable assembly complexity.
Data Source
AI summary
A versatile bracket assembly device designed to securely connect alternators, pumps, and other mechanical components to various engines. The invention features two primary embodiments: a fixed bracket assembly and an adjustable bracket assembly. The fixed bracket assembly is ideal for applications where a single motor type is consistently used in a fixed space, with standardized motor dimensions and mounting configurations that do not require adjustments. The adjustable bracket assembly provides flexibility to accommodate different motor types and space constraints, making it suitable for varying configurations. In addition to connecting alternators, the bracket assembly supports hydraulic pumps, water pumps, compressors, and gearboxes, enabling engines to perform both mechanical and electrical functions. The invention also provides methods for securing engines to alternators, pumps, and other components using either the fixed or adjustable bracket assembly device.