Engine Braking Torque Control via Exhaust Valve Timing

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Solution Overview

Problem

Existing engine braking systems in heavy-duty vehicles face limitations in maximizing braking power due to design constraints, leading to reduced performance and increased risk of engine damage during braking operations.

Innovation Solution

A method combining an adjustable exhaust flow restriction element and an exhaust valve actuation assembly that allows for selective control of the exhaust valve opening sequence at any crankshaft angle, providing continuous adjustment of engine braking power and reducing the risk of exceeding engine design limits.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If exhaust flow restriction element and exhaust valve actuation assembly are combined for engine braking control, then engine braking power and control precision are improved, but device complexity increases

Engineering Contradiction:
Improveengine braking powerVSAvoiddevice complexity
Core Design Contradiction:
PowerVSDevice complexity

Solution Approach 1:

The patent combines an exhaust flow restriction element (throttle valve in exhaust manifold) with an exhaust valve actuation assembly (variable valve timing mechanism) into an integrated engine braking control system. The exhaust flow restriction element controls backpressure while the exhaust valve actuation assembly controls valve opening timing, and both work together synergistically to maximize braking power. This merging of two control functions resolves the contradiction by achieving high braking power through coordinated action rather than requiring either component to be overly complex alone.

Inventive Principle:
Principle #5Merging (Combining)

2Power

If exhaust valve actuation sequence is delayed to increase braking effect, then braking power is improved, but risk of exceeding design limits increases

Engineering Contradiction:
Improvebraking powerVSAvoidrisk of engine damage
Core Design Contradiction:
PowerVSReliability

Solution Approach 1:

The control unit continuously monitors engine parameters including cylinder pressure, exhaust manifold pressure, and engine speed during braking operation. Based on this feedback, the control unit dynamically adjusts the exhaust valve actuation timing and exhaust flow restriction to maintain braking power while preventing cylinder pressure from exceeding design limits. The system reduces valve opening duration or advances timing when pressure approaches critical thresholds, thus resolving the contradiction between maximizing braking power and ensuring engine safety.

Inventive Principle:
Principle #23Feedback

3Power

If exhaust valve opens earlier in compression stroke, then braking power is increased, but control precision decreases

Engineering Contradiction:
Improvebraking powerVSAvoidcontrol precision
Core Design Contradiction:
PowerVSMeasurement precision

Solution Approach 1:

The exhaust valve actuation assembly enables dynamic adjustment of valve opening timing within the compression stroke based on real-time engine conditions. The control unit can selectively advance or retard the exhaust valve opening event depending on engine speed, load, and temperature conditions. This dynamic control capability allows the system to optimize braking power at different operating points while maintaining precise control, resolving the contradiction between early valve opening for power and control precision.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This combination enables high engine braking power across a wide range of engine speeds while maintaining control and precision, reducing the risk of engine damage and improving drivability during braking operations.

Implementation Method 1

restricting the flow through the exhaust guide by means of an adjustable exhaust flow restriction element

Methodology Applied
Scientific EffectFlow restriction:

Implementation Method 2

releasing the compressed air from the cylinder by means of an exhaust valve actuation assembly

Methodology Applied
Scientific EffectValve actuation:

Implementation Method 3

The objects are achieved by a method combining an adjustable exhaust flow restriction element and an exhaust valve actuation assembly that allows for selective control of the exhaust valve opening sequence

Methodology Applied
Scientific EffectPressure difference: Pressure Gradient

Data Source

PatentEP3523527B2Method for controlling a braking torque of the engine
Publication Date: 2023.11.29 VOLVO TRUCK CORP
  • EP3523527B2 patent drawingFigure 1
  • EP3523527B2 patent drawingFigure 2
  • EP3523527B2 patent drawingFigure 3

AI summary

The invention provides an internal combustion engine comprising - a cylinder (301, 302) comprising a piston connected to a rotatable crankshaft, - an air guide (901) arranged to guide an air flow to the cylinder (301, 302), - an adjustable air flow restriction element (903) arranged to restrict the flow through the air guide (901), - an exhaust guide (501, 502) being arranged to guide a gas flow from the cylinder (301, 302), - an adjustable exhaust flow restriction element (601, 602) arranged to restrict the flow through the exhaust guide (501, 502), - an exhaust valve (7) arranged to control a communication between the cylinder (301, 302) and the exhaust guide (501, 502), and - an exhaust valve actuation assembly (8) for actuating the exhaust valve (7) so as to perform in each of a plurality of cycles of the cylinder (301, 302) an exhaust valve actuation sequence, - wherein the exhaust valve actuation assembly (8) is adapted to control the commencement of the exhaust valve actuation sequence to occur selectively at any crankshaft angle within a non-zero crankshaft angle interval.