Engine Braking Torque Control via Exhaust Valve Timing
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Solution Overview
Problem
Existing engine braking systems in heavy-duty vehicles face limitations in maximizing braking power due to design constraints, leading to reduced performance and increased risk of engine damage during braking operations.
Innovation Solution
A method combining an adjustable exhaust flow restriction element and an exhaust valve actuation assembly that allows for selective control of the exhaust valve opening sequence at any crankshaft angle, providing continuous adjustment of engine braking power and reducing the risk of exceeding engine design limits.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Power
If exhaust flow restriction element and exhaust valve actuation assembly are combined for engine braking control, then engine braking power and control precision are improved, but device complexity increases
Solution Approach 1:
The patent combines an exhaust flow restriction element (throttle valve in exhaust manifold) with an exhaust valve actuation assembly (variable valve timing mechanism) into an integrated engine braking control system. The exhaust flow restriction element controls backpressure while the exhaust valve actuation assembly controls valve opening timing, and both work together synergistically to maximize braking power. This merging of two control functions resolves the contradiction by achieving high braking power through coordinated action rather than requiring either component to be overly complex alone.
2Power
If exhaust valve actuation sequence is delayed to increase braking effect, then braking power is improved, but risk of exceeding design limits increases
Solution Approach 1:
The control unit continuously monitors engine parameters including cylinder pressure, exhaust manifold pressure, and engine speed during braking operation. Based on this feedback, the control unit dynamically adjusts the exhaust valve actuation timing and exhaust flow restriction to maintain braking power while preventing cylinder pressure from exceeding design limits. The system reduces valve opening duration or advances timing when pressure approaches critical thresholds, thus resolving the contradiction between maximizing braking power and ensuring engine safety.
3Power
If exhaust valve opens earlier in compression stroke, then braking power is increased, but control precision decreases
Solution Approach 1:
The exhaust valve actuation assembly enables dynamic adjustment of valve opening timing within the compression stroke based on real-time engine conditions. The control unit can selectively advance or retard the exhaust valve opening event depending on engine speed, load, and temperature conditions. This dynamic control capability allows the system to optimize braking power at different operating points while maintaining precise control, resolving the contradiction between early valve opening for power and control precision.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
This combination enables high engine braking power across a wide range of engine speeds while maintaining control and precision, reducing the risk of engine damage and improving drivability during braking operations.
Implementation Method 1
restricting the flow through the exhaust guide by means of an adjustable exhaust flow restriction element
Implementation Method 2
releasing the compressed air from the cylinder by means of an exhaust valve actuation assembly
Implementation Method 3
The objects are achieved by a method combining an adjustable exhaust flow restriction element and an exhaust valve actuation assembly that allows for selective control of the exhaust valve opening sequence
Data Source
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AI summary
The invention provides an internal combustion engine comprising - a cylinder (301, 302) comprising a piston connected to a rotatable crankshaft, - an air guide (901) arranged to guide an air flow to the cylinder (301, 302), - an adjustable air flow restriction element (903) arranged to restrict the flow through the air guide (901), - an exhaust guide (501, 502) being arranged to guide a gas flow from the cylinder (301, 302), - an adjustable exhaust flow restriction element (601, 602) arranged to restrict the flow through the exhaust guide (501, 502), - an exhaust valve (7) arranged to control a communication between the cylinder (301, 302) and the exhaust guide (501, 502), and - an exhaust valve actuation assembly (8) for actuating the exhaust valve (7) so as to perform in each of a plurality of cycles of the cylinder (301, 302) an exhaust valve actuation sequence, - wherein the exhaust valve actuation assembly (8) is adapted to control the commencement of the exhaust valve actuation sequence to occur selectively at any crankshaft angle within a non-zero crankshaft angle interval.