Engine Model Calibration with Compressed Data and Parallel MCMC

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Current model calibration methods, such as trial-and-error approaches, are time-consuming and computationally intensive due to the need for manual adjustment of tuning parameters to align model predictions with real-world data, especially when dealing with large temporal data sets containing noise and high-dimensionality, which complicates the calibration of complex systems like engine models.

Innovation Solution

The use of data compression techniques combined with Bayesian data fusion and parallel Markov Chain Monte Carlo (MCMC) algorithms to reduce the dimensionality of data and efficiently identify potential values for tuning parameters, thereby optimizing the calibration process by minimizing error between model and test data.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If manual trial-and-error adjustment of tuning parameters is used, then model calibration can be performed, but the process becomes time-consuming and computationally intensive

Engineering Contradiction:
Improvemodel calibration accuracyVSAvoidcalibration time
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The system automatically adjusts tuning parameters using Bayesian inference and parallel MCMC algorithms without requiring manual trial-and-error intervention. The calibration process self-corrects by comparing model predictions with test data and iteratively optimizing parameters through automated computational routines, eliminating the need for human-in-loop adjustment while maintaining calibration accuracy.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The patent replaces the mechanical/manual adjustment process with a computational system based on Bayesian statistics and parallel Markov Chain Monte Carlo simulations. This substitution transforms the calibration process from a manual, iterative mechanical adjustment into an automated, algorithm-driven computational optimization that significantly reduces time and computational resources.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Measurement precision

If manual trial-and-error adjustment of tuning parameters is used, then model calibration can be performed, but computational resources are excessively consumed

Engineering Contradiction:
Improvemodel calibration accuracyVSAvoidcomputational resource consumption
Core Design Contradiction:
Measurement precisionVSUse of energy by moving object

Solution Approach 1:

The system performs preliminary data compression using principal component analysis before conducting the full Bayesian calibration process. By pre-processing the test data to extract only the most relevant features and reducing dimensionality, the system prepares the data in advance to minimize the computational burden during the actual MCMC simulations, thereby reducing overall computational resource consumption while maintaining calibration accuracy.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The calibration process is divided into distinct segments: data compression using principal component analysis, followed by parallel MCMC simulations. This segmentation allows the computationally intensive tasks to be distributed and optimized separately, with the first stage reducing data complexity and the second stage performing targeted parameter optimization, thereby reducing total computational resource requirements.

Inventive Principle:
Principle #1Segmentation

3Reliability

If full-dimensional test data is used for calibration, then comprehensive model validation is achieved, but the complexity of the calibration process increases significantly

Engineering Contradiction:
Improvemodel validation comprehensivenessVSAvoidcalibration process complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The system extracts only the most significant features from the full-dimensional test data using principal component analysis. By identifying and retaining only the principal components that capture the essential variability in the data, the system removes redundant and less informative dimensions, thereby simplifying the calibration process while maintaining the comprehensiveness needed for reliable model validation.

Inventive Principle:
Principle #2Taking out (Extraction)

4Measurement precision

If traditional calibration methods are used, then model predictions can be aligned with test data, but the process is too slow for practical applications

Engineering Contradiction:
Improveprediction alignment accuracyVSAvoidcalibration speed
Core Design Contradiction:
Measurement precisionVSProductivity

Solution Approach 1:

The system performs preliminary data compression using principal component analysis to reduce the dimensionality of test data before conducting Bayesian calibration. This pre-processing step extracts only the most relevant features, significantly reducing the computational burden during the MCMC simulations and enabling faster calibration while maintaining prediction alignment accuracy with test data.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent replaces traditional sequential calibration methods with parallel Markov Chain Monte Carlo simulations driven by Bayesian inference. This substitution enables multiple parameter sets to be evaluated simultaneously through parallel computing, dramatically increasing calibration speed and productivity while maintaining the accuracy of prediction alignment with test data.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Data Source

PatentEP4481514A1Methods and systems for model calibration
Publication Date: 2024.12.25 GENERAL ELECTRIC CO
  • EP4481514A1 patent drawingFigure 1
  • EP4481514A1 patent drawingFigure 2
  • EP4481514A1 patent drawingFigure 3A

AI summary

Methods and systems for calibrating a model (112, 144) are provided herein. In some embodiments, the methods include receiving, via a control circuit, test data for an operational parameter of a real-world system (102, 142), such as an engine, from operational tests. The control circuit also receives model data for the operational parameter from simulations performed via a model (112, 144) of the engine. The control circuit then compresses the test data and the model (112, 144) data to generate compressed test data and compressed model data and fusing the compressed test data with the compressed model data to generate fused data. The control circuit performs parallel Bayesian inference simulations using the fused data to identify at least one value for a tuning parameter of the model (112, 144). The control circuit may identify and select tuning parameters to match the model (112, 144) data with test data, the model (112, 144) data may be one or more model (112, 144) outputs (i.e., output parameters).