Engine Control Clutch Coupling Detection

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Conventional internal combustion engine control apparatuses face challenges in accurately determining the coupling state of the clutch between the engine and the driving device, leading to unstable engine rotation and potential engine stalls, especially when users modify vehicle components like sprockets or tire diameters, or vary operating methods.

Innovation Solution

An internal combustion engine control apparatus that includes a clutch state detection unit using vehicle speed and rotation speed sensors, a throttle opening degree sensor, and a reference value learning function to accurately determine the clutch coupling state, correcting fuel and air-intake amounts based on detected conditions, and storing reference learning values for future use.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If the coupling state of the clutch is detected based on the output of a clutch switch that opens or closes in conjunction with the clutch lever, then the coupling state can be detected, but the mounting position of the clutch-switch mechanical contact varies depending on a vehicle, so the coupling state may not be correctly detected in some vehicles

Engineering Contradiction:
Improveclutch coupling state detection accuracyVSAvoidvehicle model compatibility
Core Design Contradiction:
Measurement precisionVSAdaptability or versatility

Solution Approach 1:

The patent replaces the mechanical clutch switch detection system with an electronic detection system that calculates clutch coupling state based on engine rotation speed and vehicle traveling speed. This substitution eliminates the need for mechanical contacts that vary by vehicle model, providing universal compatibility while maintaining detection accuracy.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent introduces calculation-based detection as an intermediary method between the physical clutch lever operation and the control system. By using engine rotation speed and vehicle speed as intermediate parameters, the system indirectly determines clutch coupling state without relying on vehicle-specific mechanical switch positions.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Measurement precision

If the coupling state of the clutch is determined based on the rotation speed of an internal combustion engine and the traveling speed of a vehicle, then the coupling state can be determined, but after purchasing the vehicle, the user may replace a sprocket or a tire, or may change the tire diameter, so the relationship between the rotation speed of an internal combustion engine and the traveling speed of a vehicle differs from that at production, making it difficult to correctly obtain determination data

Engineering Contradiction:
Improveclutch coupling state determination accuracyVSAvoiduser modification adaptability
Core Design Contradiction:
Measurement precisionVSAdaptability or versatility

Solution Approach 1:

The patent implements a dynamic reference value storage system that can be updated after vehicle purchase. When users modify components like sprockets or tires, they can input new reference values into the control unit, which then uses these updated values for accurate clutch coupling state determination. This dynamic adaptation maintains precision despite component changes.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent stores reference values in the control unit before they are needed for clutch coupling determination. By pre-storing the relationship between engine rotation speed and vehicle speed (or allowing users to input updated reference values after modifications), the system is prepared to accurately determine clutch state without real-time calculation complexity.

Inventive Principle:
Principle #10Preliminary action

3Measurement precision

If the determination on the coupling state of the clutch is performed for each gear, then the determination can be performed more accurately, but there occurs a delay in the timing of determination on the coupling state of the clutch, in the correction of the fuel supply amount, or in the correction of the air-intake amount, whereby the internal combustion engine may malfunction

Engineering Contradiction:
Improveclutch coupling state determination accuracyVSAvoiddetermination timing delay
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The patent pre-calculates and stores reference values for different gear positions in the control unit. When determining clutch coupling state, the system simply retrieves the appropriate pre-stored reference value based on the current gear position, avoiding time-consuming real-time calculations for each gear while maintaining accurate determination.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS8762031B2Internal combustion engine control apparatus
Publication Date: 2014.06.24 MITSUBISHI ELECTRIC MOBILITY CORP
  • US8762031B2 patent drawing
  • US8762031B2 patent drawing
  • US8762031B2 patent drawing

AI summary

There is obtained an internal combustion engine control apparatus that can accurately determine the state of coupling between an internal combustion engine and a driving device so as to appropriately control the internal combustion engine. An internal combustion engine control apparatus according to the present invention includes a reference value learning function that learns a real calculation value, as the reference learning value for a transmission gear, when there are satisfied a first condition that the vehicle speed detected by a vehicle speed sensor, the real rotation speed detected by a rotation sensor, and the throttle opening degree detected by a throttle opening degree sensor are in predetermined ranges and a second condition that the real calculation value indicating the ratio of the vehicle speed detected by the vehicle speed sensor to the real rotation speed detected by the rotation sensor is in a predetermined state.