Engine Control System Optimizing Fuel Delivery via Sensor Feedback

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Solution Overview

Problem

Current engine control systems face challenges in optimizing specific fuel consumption (SFC) and exhaust gas profiles due to limitations in controlling the oxygen-to-fuel ratio, leading to incomplete combustion and increased emissions.

Innovation Solution

An engine control system that includes sensors for oxygen, pressure, and temperature, along with a controller that adjusts fuel delivery based on these parameters to maintain a reference SFC and exhaust gas profile, using predetermined correlations and adaptive models to optimize combustion efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If the oxygen-to-fuel ratio is not properly controlled, then fuel delivery cannot be optimized, but this leads to incomplete combustion and increased emissions

Engineering Contradiction:
Improvespecific fuel consumptionVSAvoidemissions
Core Design Contradiction:
ProductivityVSObject-generated harmful factors

Solution Approach 1:

The system employs multiple sensors (oxygen sensor at intake, pressure sensor in combustor, temperature sensor in combustor) that continuously monitor engine parameters and feed this information back to the controller. The controller adjusts fuel delivery based on this feedback to maintain optimal combustion conditions, thereby improving fuel consumption while reducing emissions through closed-loop control

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The controller dynamically adjusts the fuel delivery rate by changing the oxygen-to-fuel ratio parameter based on real-time readings from sensors. By modifying this critical parameter, the system optimizes combustion efficiency to achieve lower specific fuel consumption and reduced harmful emissions simultaneously

Inventive Principle:
Principle #35Parameter changes

2Object-generated harmful factors

If multiple sensors and control mechanisms are added to optimize combustion, then emissions control improves, but system complexity increases

Engineering Contradiction:
ImproveemissionsVSAvoidcontrol system complexity
Core Design Contradiction:
Object-generated harmful factorsVSDevice complexity

Solution Approach 1:

The controller serves multiple functions: it receives signals from oxygen, pressure, and temperature sensors; calculates the oxygen-to-fuel ratio; determines the optimal fuel delivery rate; and actuates the fuel delivery device. This multi-functionality consolidates control logic into a single unit, managing emissions control without proportionally increasing system complexity

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The controller acts as an intermediary that processes information from multiple sensors and translates it into appropriate fuel delivery commands. Rather than having separate control mechanisms for each parameter, the controller integrates all sensor inputs and coordinates the fuel delivery adjustment, simplifying the overall control architecture while maintaining effective emissions control

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system effectively controls fuel delivery to achieve improved SFC and reduced emissions by ensuring complete combustion, thereby enhancing engine performance and emissions control.

Implementation Method 1

an intake sensor configured to transmit an oxygen signal indicative of an amount of oxygen at an intake of an engine

Methodology Applied
Scientific EffectOxygen detection: Absorption Spectroscopy

Implementation Method 2

a pressure sensor configured to transmit a pressure signal indicative of a pressure in the combustor

Methodology Applied
Scientific EffectPressure detection: Piezoresistive Effect

Implementation Method 3

a temperature sensor configured to transmit a temperature signal indicative of a temperature in the combustor

Methodology Applied
Scientific EffectTemperature detection: Thermocouple

Implementation Method 4

a combustor of the engine... determine a reference specific fuel consumption (SFC) of the engine... ensuring complete combustion

Methodology Applied
Scientific EffectCombustion: Combustion

Data Source

PatentEP3447268B1Engine control system
Publication Date: 2022.03.02 ROLLS ROYCE CORP
  • EP3447268B1 patent drawingFigure 1
  • EP3447268B1 patent drawingFigure 2
  • EP3447268B1 patent drawingFigure 3

AI summary

An engine control system (10) that includes an intake sensor (18); a fuel delivery device (25) to control a rate of fuel delivery to an engine combustor (46, 110); a combustor pressure sensor (20); a combustor temperature sensor (22); and a controller (14). The controller is configured to receive at least one of an oxygen intake signal, a combustor pressure signal, and a combustor temperature signal; determine at least one of a reference specific fuel consumption (SFC) of the engine (12) or a reference amount of a respective exhaust gas of a plurality of exhaust gases based on the oxygen signal, the pressure signal, and the temperature signal; compare at least one of the reference SFC or the reference amount of a respective exhaust gas to a respective threshold value; and control the fuel delivery device to control the rate of fuel delivery based on the comparison. A method for controlling an engine and a non-transitory computer-readable storage medium storing instructions are also described.