Engine Control via Gas Constituent Detection for Tunneling

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Solution Overview

Problem

Existing methods for controlling internal combustion engines during tunneling operations fail to adjust operating parameters promptly enough to prevent overheating and maintain emissions compliance, as they rely on temperature-based indicators which are delayed and may compromise emissions when reducing engine EGR completely.

Innovation Solution

The method involves detecting changes in intake and exhaust gas constituent concentrations to determine tunneling operation, allowing for earlier adjustment of parameters such as EGR amount, fuel injection timing, and boost level, thereby maintaining emissions compliance and reducing heat rejection.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If engine EGR amount is reduced to prevent overheating during tunneling operation, then heat rejection is reduced and power is maintained, but emissions compliance is compromised

Engineering Contradiction:
Improveengine temperatureVSAvoidemissions
Core Design Contradiction:
TemperatureVSObject-generated harmful factors

Solution Approach 1:

The system performs preliminary detection of tunneling conditions by monitoring intake gas constituents (such as CO, CO2, O2 levels) before temperature increases occur. This early detection allows the control system to proactively adjust engine parameters including EGR amount, fuel injection timing, and boost level to prevent overheating while maintaining emissions compliance through coordinated parameter management rather than simple EGR reduction

Inventive Principle:
Principle #10Preliminary action

2Device complexity

If temperature-based indicators are used to detect tunneling operation, then detection is simple, but detection is delayed until temperatures have already increased

Engineering Contradiction:
Improvedetection system complexityVSAvoiddetection time
Core Design Contradiction:
Device complexityVSLoss of time

Solution Approach 1:

The system uses gas constituent concentrations in the intake air as an intermediary indicator to detect tunneling conditions. These gas constituents (CO, CO2, O2) change before temperature increases occur, providing an early warning signal. The control system monitors these intermediary parameters to trigger proactive engine parameter adjustments, bridging the gap between simple detection and early response

Inventive Principle:
Principle #24Intermediary (Mediator)

3Object-generated harmful factors

If engine parameters are adjusted late during tunneling operation, then emissions compliance is maintained, but overheating occurs and power decreases

Engineering Contradiction:
Improveemissions complianceVSAvoidengine power
Core Design Contradiction:
Object-generated harmful factorsVSPower

Solution Approach 1:

The control system performs preliminary detection of tunneling conditions by monitoring intake gas constituents and exhaust gas recirculation levels before temperature increases occur. This early detection enables proactive adjustment of multiple engine parameters including EGR amount, fuel injection timing, and boost level to prevent overheating and maintain power while coordinating these adjustments to preserve emissions compliance

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS9074542B2Method and system for controlling an engine during tunneling operation
Publication Date: 2015.07.07 TRANSPORTATION IP HOLDINGS LLC
  • US9074542B2 patent drawing
  • US9074542B2 patent drawing
  • US9074542B2 patent drawing

AI summary

Various methods and systems are provided for an engine in a vehicle, the engine having an intake and an exhaust. In one example, a method includes determining the vehicle is under tunneling operation in response to one or more of an intake gas constituent and an exhaust gas constituent. The method further comprises adjusting one or more operating parameters in response to the determination of tunneling operation.