Engine Control Apparatus with Dual Gearshift Detection for Low Voltage Starting

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Solution Overview

Problem

Existing engine control systems fail to reliably start an engine when the battery voltage is abnormally low, especially when the engine control apparatus is inoperative, and there is no clear method to ensure the gearshift is in a neutral or parking position, leading to potential vehicle movement or theft risks.

Innovation Solution

An engine control apparatus with a microprocessor, first and second detection circuits, and a direct driving circuit that energizes the starter motor when either detection signal indicates the gearshift is in neutral or parking position, even if the microprocessor is not operational due to low battery voltage, ensuring safe and secure engine starting.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the engine control apparatus relies on the microprocessor to detect gearshift position and control starter motor operation, then the control precision and reliability are improved under normal conditions, but the system becomes unable to operate when battery voltage is abnormally low and the microprocessor becomes inoperative

Engineering Contradiction:
Improvereliability of engine starting controlVSAvoidoperational capability under low voltage conditions
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The gearshift detection function is segmented into two independent subsystems: a first detection circuit that operates independently of the microprocessor, and a second detection means that operates through the microprocessor. This segmentation allows the first detection circuit to maintain engine starting capability when the microprocessor is inoperative due to low battery voltage, while the second detection means provides enhanced control precision under normal conditions.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent introduces an intermediary direct driving circuit that can activate the starter motor based on signals from the first detection circuit without requiring microprocessor intervention. This intermediary pathway ensures that engine starting control can be maintained even when the primary microprocessor-based control system becomes inoperative due to abnormally low battery voltage.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If a single detection method is used to determine gearshift position, then the device complexity is reduced, but the reliability of engine starting control deteriorates when the detection system fails or the microprocessor is inoperative

Engineering Contradiction:
Improvereliability of gearshift position detectionVSAvoidcomplexity of detection system
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The detection system is divided into two independent parts: a first detection circuit that directly detects gearshift position and generates a detection signal independently of the microprocessor, and a second detection means that processes gearshift position information through the microprocessor. This segmentation ensures that if one detection method fails or the microprocessor becomes inoperative, the other detection method can still reliably determine gearshift position and control engine starting.

Inventive Principle:
Principle #1Segmentation

3Reliability

If the engine control apparatus requires the microprocessor to be operational for engine starting, then the control precision is maintained, but the system becomes inoperative when battery voltage is abnormally low

Engineering Contradiction:
Improvereliability of engine starting functionVSAvoidease of engine starting under low voltage conditions
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The patent introduces a direct driving circuit as an intermediary pathway that can activate the starter motor based on the first detection signal without requiring microprocessor intervention. This intermediary mechanism ensures that engine starting can be easily achieved even when the microprocessor is inoperative due to abnormally low battery voltage, while maintaining control precision through the dual-detection approach.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The first detection circuit is designed to operate independently and generate a detection signal in advance, without requiring microprocessor processing. This preliminary action ensures that when battery voltage becomes abnormally low and the microprocessor becomes inoperative, the gearshift position has already been detected and the starter motor can be immediately activated if conditions are appropriate, maintaining ease of operation under critical conditions.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS8862371B2Engine control apparatus
Publication Date: 2014.10.14 MITSUBISHI ELECTRIC CORP
  • US8862371B2 patent drawing
  • US8862371B2 patent drawing
  • US8862371B2 patent drawing

AI summary

Even when, due to an abnormal decrease in the battery voltage, an engine control apparatus is inoperative, an engine can safely be started. Based on gearshift lever selection position information generated by a gearshift sensor (109A), a first detection circuit (194) generates a first detection signal PS1 when the gearshift lever is in the neutral position or in the parking position; a microprocessor (110A) is provided with a second detection means that generated a second detection signal PS2 when the gearshift lever is in the neutral position or in the parking position. Even when, due to an abnormal decrease in the voltage of a vehicle battery, the microprocessor (110A) is inoperative, by ascertaining through the first detection signal PS1 that the vehicle is in a state of not being driven, the engine can be started by means of a starting switch.