Internal Combustion Engine Control for High RPM Stability

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Solution Overview

Problem

Internal combustion engines experience uncontrolled large increases in rpm when load is suddenly reduced, leading to high component stress and deteriorated exhaust gas values due to self-ignitions, which are exacerbated by the tendency for the mixture in the combustion chamber to ignite automatically at high temperatures and pressures.

Innovation Solution

The engine is controlled to have fewer combustions than engine cycles in the same time interval, particularly in the high rpm range above the rated rpm and below the regulating range, by interrupting ignition or reducing fuel metering, ensuring that self-ignitions are prevented by maintaining high pressure and temperature conditions that inhibit subsequent combustions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Speed

If the ignition is interrupted to limit rpm, then the rpm can be reduced, but self-ignitions still occur causing uncontrolled rpm increase

Engineering Contradiction:
ImproverpmVSAvoidcontrol stability
Core Design Contradiction:
SpeedVSReliability

Solution Approach 1:

The invention applies preliminary action by suppressing ignitions in advance before they can cause uncontrolled rpm increases. The control unit proactively prevents ignitions when the rpm is approaching the regulating range, rather than reacting after self-ignitions have already occurred. This anticipatory suppression ensures that the rpm remains within the desired range without experiencing uncontrolled increases from self-ignitions.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The invention implements feedback control by continuously monitoring the rpm and adjusting the ignition suppression strategy accordingly. When the rpm is in the high rpm range and approaching the regulating range, the control unit increases ignition suppression. This closed-loop feedback ensures that the rpm remains stable and prevents uncontrolled increases while adapting to changing engine conditions.

Inventive Principle:
Principle #23Feedback

2Power

If combustions occur for each engine cycle, then the engine produces continuous power, but self-ignitions increase the tendency for uncontrolled rpm increase

Engineering Contradiction:
Improveengine powerVSAvoidself-ignitions
Core Design Contradiction:
PowerVSObject-generated harmful factors

Solution Approach 1:

The invention applies partial action by selectively suppressing ignitions only in specific engine cycles when the rpm is in the high rpm range and approaching the regulating range. Instead of suppressing all ignitions continuously, the control unit applies suppression partially and selectively, maintaining power production in normal conditions while preventing self-ignitions only when necessary. This selective approach minimizes the impact on engine power while effectively preventing harmful self-ignitions.

Inventive Principle:
Principle #16Partial or excessive action

3Adaptability or versatility

If the load is suddenly reduced, then the rpm increases, but self-ignitions exacerbate the uncontrolled rpm increase

Engineering Contradiction:
Improveload responseVSAvoidrpm stability
Core Design Contradiction:
Adaptability or versatilityVSStability of the object's composition

Solution Approach 1:

The invention applies preliminary anti-action by implementing ignition suppression as a countermeasure before self-ignitions can exacerbate the rpm increase following sudden load reduction. When the control unit detects that the rpm is in the high rpm range and approaching the regulating range, it proactively suppresses ignitions to prevent the positive feedback loop that would otherwise cause uncontrolled rpm increases. This anticipatory counter-action stabilizes the rpm despite sudden load changes.

Inventive Principle:
Principle #9Preliminary anti-action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This control method effectively reduces the likelihood of self-ignitions, thereby preventing uncontrolled rpm increases and maintaining engine stability, ensuring that the engine operates within a regulated range by ensuring that no self-ignitions occur, even in high rpm conditions.

Implementation Method 1

an ignition unit for igniting an air/fuel mixture in the combustion chamber

Methodology Applied
Scientific EffectIgnition spark: Electric Spark

Implementation Method 2

the air/fuel mixture, which is formed in the combustion chamber, is ignited in the region of the top dead center of the piston

Methodology Applied
Scientific EffectCombustion: Combustion

Data Source

PatentUS7735465B2Method for operating an internal combustion engine
Publication Date: 2010.06.15 ANDREAS STIHL AG & CO KG
  • US7735465B2 patent drawing
  • US7735465B2 patent drawing
  • US7735465B2 patent drawing

AI summary

An internal combustion engine includes a cylinder (2) wherein a combustion chamber (5) is formed. The engine also includes devices for metering fuel and combustion air as well as an ignition device for igniting the mixture in the combustion chamber (5). A method for operating the internal combustion engine provides that fuel and combustion air are supplied to the engine and the mixture is ignited in the combustion chamber (5). The combustion chamber (5) is delimited by a piston (7) which drives a crankshaft (25) rotatably journalled in a crankcase (3). A control is provided which controls the supply of fuel and the ignition of the mixture in the combustion chamber (5). The internal combustion engine is so controlled in at least one operating state that the number of combustions is less than the number of engine cycles in the same time span. To avoid the formation of self ignitions, the operating state is a high rpm range wherein the rpm lies above the rated rpm and below the rpm in a regulating range.