Engine Control Device for Pre-ignition Prevention

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Solution Overview

Problem

Existing engine control methods fail to effectively prevent pre-ignition in low-revolution, high-load operation ranges without significantly deteriorating engine output, particularly in high compression ratio engines and those with superchargers.

Innovation Solution

An engine control device with a first fuel injection valve and a second fuel injection valve, where the second valve injects less fuel to the cylinder wall, adjusts the fuel injection ratio and timing based on cooling water temperature to prevent pre-ignition, increasing the fuel injection ratio of the second valve as temperature falls and advancing or retarding injection timing as necessary.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If fuel injection ratio of the second fuel injection valve is increased to prevent pre-ignition in low-revolution, high-load operation range, then pre-ignition prevention is improved, but engine output may deteriorate

Engineering Contradiction:
Improvepre-ignition preventionVSAvoidengine output
Core Design Contradiction:
ReliabilityVSPower

Solution Approach 1:

The fuel injection ratio is made dynamically adjustable based on cooling water temperature. The control device increases the fuel injection ratio of the second fuel injection valve when cooling water temperature is low (indicating cold engine conditions in low-revolution, high-load range), and reduces it when temperature is high. This dynamic adjustment prevents pre-ignition when needed while maintaining engine output under normal conditions.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The invention changes the parameter of fuel injection ratio based on cooling water temperature. By detecting temperature and adjusting the injection ratio accordingly, the system adapts fuel distribution to thermal conditions, preventing pre-ignition during cold operation without compromising performance during warm operation.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If conventional methods (lowering supercharging pressure or retarding intake valve) are used to prevent pre-ignition, then pre-ignition prevention is improved, but engine output is markedly deteriorated

Engineering Contradiction:
Improvepre-ignition preventionVSAvoidengine output
Core Design Contradiction:
ReliabilityVSPower

Solution Approach 1:

Instead of globally reducing supercharging pressure or retarding intake valve timing, the invention applies a localized solution by adjusting fuel injection ratio specifically for the second fuel injection valve. This targeted approach addresses pre-ignition in the cold engine condition without affecting overall engine performance parameters.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The invention segments the fuel injection system into two separate injection valves with different functions. The first valve provides main fuel injection, while the second valve provides additional fuel specifically when needed for pre-ignition prevention. This segmentation allows independent control of pre-ignition prevention without compromising main fuel delivery.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Effectively prevents pre-ignition occurrences without substantial engine output degradation by optimizing fuel distribution and timing in response to cooling water temperature, specifically in low-revolution, high-load conditions.

Implementation Method 1

a cooling water temperature detecting means (25) for detecting a temperature of cooling water for cooling the engine

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Implementation Method 2

a first fuel injection valve (A); a second fuel injection valve (B) provided at such a position that an amount of fuel injected by the second fuel injection valve (B) and adhering to an inner peripheral wall of the cylinder is smaller than an amount of fuel injected by the first fuel injection valve (A) and adhering to the inner peripheral wall of the cylinder

Methodology Applied
Scientific EffectFluid spray: Fluid Spray

Data Source

PatentEP3239502B1Engine control device
Publication Date: 2020.04.01 MITSUBISHI MOTORS CORP
  • EP3239502B1 patent drawingFigure 1
  • EP3239502B1 patent drawingFigure 2A~2C
  • EP3239502B1 patent drawingFigure 2D~2F

AI summary

In order to effectively prevent the occurrence of pre-ignition without markedly deteriorating engine output, an engine control device is provided which includes a first fuel injection valve (A) and a second injection valve (B) provided at such a position that the amount of fuel injected by the second fuel injection valve and adhering to the inner peripheral wall of a cylinder is smaller than that of fuel injected by the first fuel injection valve and adhering to the inner peripheral wall of the cylinder. The engine control device further includes a cooling water temperature detecting means (25) for detecting the temperature of cooling water for cooling an engine (1), and an injection ratio determining means (21) for determining the ratio between the amount of fuel injected by the first fuel injection valve and the amount of fuel injected by the second fuel injection valve based on the temperature of cooling water. The injection ratio determining means (21) stores an injection amount adjustment operation range (R) in which the injection ratio determining means is configured to increase the fuel injection ratio of the amount of fuel injected by the second fuel injection valve to the total amount of fuel injected by the first fuel injection valve and the second fuel injection valve, when the temperature of cooling water falls.