Engine Control Apparatus Knocking Detection

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Solution Overview

Problem

Existing internal combustion engine control systems fail to accurately detect knocking tendency due to environmental and fuel-related factors, leading to inadequate timing in switching injection modes.

Innovation Solution

A control apparatus with an electronic control unit that switches between injection modes based on ignition timing, adjusting injection frequency in the compression stroke and using sensors to monitor engine speed, intake air, and cooling water temperature to optimize fuel injection timing and frequency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If knocking tendency is detected based on engine speed and output torque, then the injection mode can be switched, but the knocking tendency cannot be accurately detected due to environmental and fuel factors

Engineering Contradiction:
Improveknocking tendency detection accuracyVSAvoiddetection reliability under varying conditions
Core Design Contradiction:
Measurement precisionVSAdaptability or versatility

Solution Approach 1:

The patent introduces a knock sensor as an intermediary device to directly detect knocking in the combustion chamber. This mediator provides accurate knocking detection independent of environmental and fuel variations, resolving the contradiction between detection accuracy and adaptability.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent replaces the indirect mechanical parameter-based detection (engine speed and torque) with a direct acoustic/knock signal detection system using a knock sensor. This substitution enables accurate knocking detection despite varying operating conditions and fuel types.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Reliability

If the injection mode is switched based on inaccurate knocking detection, then the control response is delayed, but the knocking suppression timing is off

Engineering Contradiction:
Improveknocking suppression effectivenessVSAvoidinjection mode switching timing accuracy
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The patent implements a feedback control system where the knock sensor continuously monitors knocking and provides real-time signals to the control unit. This feedback mechanism enables precise and timely injection mode switching based on actual knocking conditions, eliminating timing errors.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The control unit performs preliminary actions by switching the injection mode in advance based on predicted knocking tendency from the knock sensor signals. This preliminary action ensures optimal timing for knocking suppression before actual knocking occurs.

Inventive Principle:
Principle #10Preliminary action

3Measurement precision

If multiple sensors are added to improve detection accuracy, then the knocking tendency can be detected more accurately, but the device complexity increases

Engineering Contradiction:
Improveknocking detection accuracyVSAvoidsensor system complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent employs a knock sensor that utilizes the engine's own combustion process and acoustic field to detect knocking. The sensor serves itself by using the existing combustion chamber environment rather than requiring external complex measurement systems, maintaining simplicity while achieving high accuracy.

Inventive Principle:
Principle #25Self-service

Data Source

PatentUS11162452B2Control apparatus for internal combustion engine
Publication Date: 2021.11.02 HONDA MOTOR CO LTD
  • US11162452B2 patent drawing
  • US11162452B2 patent drawing
  • US11162452B2 patent drawing

AI summary

An internal combustion engine control apparatus including an electronic control unit having a microprocessor and a memory. The microprocessor is configured to perform switching an injection mode between a first injection mode in which the fuel is injected in a range including an intake stroke and a compression stroke of an internal combustion engine and a second injection mode in which the fuel is injected in the range so that an injection frequency in the compression stroke in the second injection mode is greater than an injection frequency in the compression stroke in the first injection mode; and determining whether the injection mode needs to be switched based on an ignition timing of the ignitor.