Adaptive Engine Control for Varying Gas Composition

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Internal combustion engines operating on gaseous fuel with varying gas composition face challenges in maintaining optimal operation due to changes in energy content and knock susceptibility, which can lead to increased or decreased knock levels over time periods longer than typical engine knock phenomena, requiring adaptive control measures.

Innovation Solution

A method and control system that continuously monitor knock levels using sensors, determining tendencies in knock data to adjust operating conditions such as intake manifold air pressure, ignition timing, and fuel composition to adapt to varying gas composition, thereby managing knock susceptibility.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If the internal combustion engine operates with gaseous fuel of varying gas composition, then the engine can utilize different energy content fuels, but the knock susceptibility changes over time requiring adaptive control

Engineering Contradiction:
Improvefuel composition adaptabilityVSAvoidknock control stability
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The system dynamically adjusts ignition timing and other operating parameters based on real-time knock sensor feedback and detected gas composition changes. The control unit continuously modifies engine operation to adapt to varying fuel characteristics, transforming a static operating system into a dynamic one that responds to changing conditions.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system employs knock sensors to continuously monitor knock levels and feeds this information back to the control unit. This feedback mechanism enables the system to detect gas composition changes through knock level variations and automatically adjust operating parameters, creating a closed-loop control system that maintains reliable knock control despite fuel variability.

Inventive Principle:
Principle #23Feedback

2Duration of action of moving object

If the engine operates with varying gas composition over long time periods, then the engine can handle changes in energy content, but knock levels exhibit trends that require adaptive adjustment

Engineering Contradiction:
Improveoperation time periodVSAvoidknock susceptibility adaptation
Core Design Contradiction:
Duration of action of moving objectVSAdaptability or versatility

Solution Approach 1:

The system performs preliminary detection of knock level trends over extended time periods and anticipates gas composition changes before they fully manifest. By monitoring knock data continuously and identifying trends, the control unit can proactively adjust operating parameters to prevent knock issues from developing, rather than reacting after problems occur.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The knock sensor continuously monitors knock levels throughout the entire operation period, providing uninterrupted data to the control unit. This continuous monitoring enables the system to track long-term knock level trends and maintain adaptive control throughout extended operation, ensuring consistent performance despite varying gas composition over time.

Inventive Principle:
Principle #20Continuity of useful action

3Reliability

If the system continuously monitors knock levels to detect gas composition changes, then the engine can adapt to varying fuel quality, but the device complexity increases

Engineering Contradiction:
Improveoperation stabilityVSAvoidcontrol system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The system uses the engine's own knock sensor and existing control unit to monitor and adapt to gas composition changes. Rather than adding completely separate monitoring systems, the existing components are leveraged to perform self-diagnosis and self-adjustment, reducing the need for additional complex external systems while maintaining reliable operation.

Inventive Principle:
Principle #25Self-service

Data Source

PatentUS9719447B2Method for controlling an internal combustion engine
Publication Date: 2017.08.01 CATERPILLAR MOTOREN GMBH & CO KG
  • US9719447B2 patent drawing
  • US9719447B2 patent drawing
  • US9719447B2 patent drawing

AI summary

A method for controlling an internal combustion engine is disclosed. The method may include receiving knock data corresponding to knock levels over a time period. The method may also include determining from the knock data whether the knock levels change over the time period. Further, the method may include determining that a variation in the gas composition of the gaseous fuel supplied to the internal combustion engine has occurred when the knock levels change over the time period. In addition, the method may include adjusting an operating condition of the internal combustion engine to adapt a knock susceptibility of the internal combustion engine to the varying gas composition.