Engine Controller Pre-Ignition Prevention Injection Segmentation

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Solution Overview

Problem

In vehicle engines, pre-ignition occurs due to hotspots like the ignition plug and exhaust valve, causing abnormal combustion, which existing engine controllers attempt to mitigate by increasing fuel injection or advancing ignition timing, but these methods deteriorate fuel efficiency and discharge capability.

Innovation Solution

An engine controller with control circuitry that performs a pre-ignition prevention injection process by dividing the fuel injection period into a first and second injection period, avoiding the time when pre-ignition is likely to occur, based on engine torque, coolant temperature, and fuel injection pressure, to prevent fuel from being injected during high-risk periods.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If fuel injection amount is increased or ignition timing is advanced to suppress pre-ignition, then pre-ignition is reduced, but fuel efficiency and discharge capability deteriorate

Engineering Contradiction:
Improvepre-ignition suppressionVSAvoidfuel efficiency
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

The fuel injection period is divided into multiple injection periods (first injection period before compression stroke, second injection period after intake valve closes). This segmentation allows selective fuel injection in safe periods while avoiding the high-risk period when the intake valve is open during compression stroke, thus preventing pre-ignition without requiring excessive fuel injection that would harm fuel efficiency.

Inventive Principle:
Principle #1Segmentation

2Quantity of substance

If fuel is injected during the period from compression stroke start to intake valve close, then fuel injection amount is sufficient, but pre-ignition is likely to occur

Engineering Contradiction:
Improvefuel injection amountVSAvoidpre-ignition risk
Core Design Contradiction:
Quantity of substanceVSObject-affected harmful factors

Solution Approach 1:

Fuel injection is performed in advance during the first injection period (before compression stroke starts) and completed after the second injection period (after intake valve closes). This preliminary action ensures fuel is injected before the harmful period begins and after the harmful period ends, avoiding pre-ignition while maintaining sufficient fuel quantity.

Inventive Principle:
Principle #10Preliminary action

3Productivity

If the intake valve closes after the compression stroke starts, then discharge capability is improved, but the period for fuel injection is reduced

Engineering Contradiction:
Improvedischarge capabilityVSAvoidfuel injection period
Core Design Contradiction:
ProductivityVSDuration of action of moving object

Solution Approach 1:

The fuel injection process is segmented into two distinct periods: the first injection period before the compression stroke starts and the second injection period after the intake valve closes. This segmentation allows the intake valve to close after compression stroke start (improving discharge capability) while still providing sufficient fuel injection time through the first period, effectively resolving the conflict between valve timing and injection duration.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach effectively prevents pre-ignition without deteriorating fuel efficiency or discharge capability, by accurately determining when pre-ignition is likely to occur and adjusting the injection timing accordingly, thereby maintaining engine performance.

Implementation Method 1

When the intake valve is open, the intake air in the cylinder is discharged to the intake port. This generates an upward air flow in the cylinder. When the fuel is injected from the injector during a period in which such an air flow is generated in the cylinder, the fuel spray rides on the air flow and is directed upward in the cylinder.

Methodology Applied
Scientific EffectAir flow: Convection

Implementation Method 2

If the temperatures of the exhaust valve, the ignition plug, and the like is relatively high, the fuel spray comes into contact with the exhaust valve, the ignition plug, and the like having a relatively high temperature to ignite the fuel spray, which may cause pre-ignition.

Methodology Applied
Scientific EffectThermal ignition: Heating

Data Source

PatentUS12152550B2Engine controller, engine control method, and storage medium
Publication Date: 2024.11.26 TOYOTA JIDOSHA KK
  • US12152550B2 patent drawing
  • US12152550B2 patent drawing
  • US12152550B2 patent drawing

AI summary

An engine controller, an engine control method, and a storage medium are provided. An intake valve closes after a compression stroke starts. One of a predetermined period before the compression stroke starts and a predetermined period after the intake valve closes is a first injection period and the other one is a second injection period. A pre-ignition prevention injection process controls an injector such that fuel corresponding to a requested injection amount is injected by dividing an injection period into the first injection period and the second injection period when a period required for fuel injection corresponding to the requested injection amount is longer than the first injection period.