Engine Cooling via Intake Valve Lift Adjustment

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing engine cooling systems may fail to maintain engine temperature below a threshold, especially when liquid coolant is insufficient or the thermostat degrades, leading to potential overheating.

Innovation Solution

The method involves deactivating engine cylinders and adjusting the lift of intake valves in response to excessive engine temperature, allowing controlled air flow to cool the engine without excessive air circulation, thereby maintaining catalyst efficiency and preventing overheating.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If excessive air flows through the engine to cool the engine, then engine temperature is reduced, but catalyst efficiency decreases

Engineering Contradiction:
Improveengine temperatureVSAvoidcatalyst efficiency
Core Design Contradiction:
TemperatureVSReliability

Solution Approach 1:

The valve lift is dynamically adjusted based on engine temperature conditions. During normal operation, valves operate at standard lift. When cooling is needed, the valve lift is increased to allow greater air flow through the engine for cooling, while still maintaining catalyst efficiency by controlling the amount of air flow.

Inventive Principle:
Principle #15Dynamics

2Temperature

If air flow through the engine is increased to cool the engine, then engine temperature is reduced, but air flow control becomes more complex

Engineering Contradiction:
Improveengine temperatureVSAvoidair flow control system
Core Design Contradiction:
TemperatureVSDevice complexity

Solution Approach 1:

The existing intake valve lift mechanism serves as an intermediary to control air flow for engine cooling. By adjusting the valve lift, the system can regulate air flow through the engine without requiring a separate air flow control system, thereby avoiding additional complexity.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Temperature

If liquid coolant system is used to cool the engine, then engine cooling is effective under normal conditions, but the system becomes unreliable when coolant is lost or thermostat degrades

Engineering Contradiction:
Improveengine cooling effectivenessVSAvoidcooling system reliability
Core Design Contradiction:
TemperatureVSReliability

Solution Approach 1:

The engine uses its own existing components (intake valves, cylinders, and air intake system) to provide cooling when the liquid coolant system fails. By directing air flow through the engine cylinders and utilizing the valve mechanisms already present, the system creates a self-contained backup cooling method without requiring external cooling equipment.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach effectively reduces the risk of engine temperature exceeding safe limits, improves catalyst efficiency, and adjusts air flow to suit cooling needs, ensuring consistent engine cooling.

Implementation Method 1

The air that flows through the engine may carry heat from the engine out the engine's exhaust system, thereby cooling the engine

Methodology Applied
Scientific EffectConvection: Convection

Implementation Method 2

The liquid coolant may pass through the engine where it is heated

Methodology Applied
Scientific EffectHeat conduction: Conduction (thermal)

Implementation Method 3

the coolant may flow to a radiator where it may be cooled via ambient air

Methodology Applied
Scientific EffectConvection: Convection

Data Source

PatentUS20210131360A1System and method for reducing engine temperature
Publication Date: 2021.05.06 FORD GLOBAL TECH LLC
  • US20210131360A1 patent drawing
  • US20210131360A1 patent drawing
  • US20210131360A1 patent drawing

AI summary

Systems and methods for cooling an internal combustion engine via flowing air through the internal combustion engine during select conditions are presented. In one example, lift of intake and/or exhaust poppet valves may be adjusted as a function of engine temperature. In addition, opening and closing timings of intake and exhaust poppet valves may be adjusted as a function of engine temperature.