Internal Combustion Engine Cylinder Groups with Different Compression Ratios

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Cylinder deactivation techniques in internal combustion engines lead to increased load on active cylinders, resulting in limited fuel savings and operational limitations due to gas escape and oil flow issues, and are not effectively optimized for varying load conditions.

Innovation Solution

Dividing cylinders into two groups with different compression ratios and fuel injection timing, where one group is always active for low loads and the other is active on demand for high loads, with separate supercharging and exhaust systems to optimize efficiency and minimize fuel consumption.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If cylinder deactivation technique is used to save fuel, then fuel consumption is reduced, but the load on active cylinders increases causing limited fuel savings and operational limitations

Engineering Contradiction:
Improvefuel consumptionVSAvoidoperational reliability
Core Design Contradiction:
Use of energy by moving objectVSReliability

Solution Approach 1:

The engine is divided into two separate groups of cylinders (first group and second group) with different compression ratios. The first group operates at high compression ratio for fuel efficiency, while the second group operates at low compression ratio for high load conditions. This segmentation allows the engine to optimize fuel consumption without the reliability issues of traditional cylinder deactivation.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different compression ratios are applied to different cylinder groups based on operating conditions. The first group of cylinders has a first compression ratio optimized for fuel efficiency, while the second group has a second compression ratio optimized for high load performance. This local differentiation of compression ratios allows each group to operate in its optimal range.

Inventive Principle:
Principle #3Local quality

2Use of energy by moving object

If compression ratio is increased to improve fuel efficiency, then fuel consumption is reduced, but engine complexity and manufacturing cost increase

Engineering Contradiction:
Improvefuel efficiencyVSAvoidengine structure complexity
Core Design Contradiction:
Use of energy by moving objectVSDevice complexity

Solution Approach 1:

The engine is segmented into two cylinder groups with different compression ratios. This segmentation allows the high compression ratio group to achieve fuel efficiency while the low compression ratio group handles high load conditions, avoiding the need for complex variable compression ratio mechanisms in all cylinders.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The engine dynamically switches between different compression ratio configurations by activating different cylinder groups based on operating conditions. This dynamic adaptation allows the engine to maintain fuel efficiency across varying loads without requiring mechanically complex variable compression systems.

Inventive Principle:
Principle #15Dynamics

3Use of energy by moving object

If cylinder deactivation is used to reduce load, then fuel savings are achieved, but gas escape through piston segments causes vacuum and oil flow to combustion chamber

Engineering Contradiction:
Improvefuel savingsVSAvoidoil flow to combustion chamber
Core Design Contradiction:
Use of energy by moving objectVSObject-generated harmful factors

Solution Approach 1:

The engine is divided into two active cylinder groups that operate simultaneously or alternately, eliminating the need to deactivate entire cylinders. This prevents the formation of vacuum conditions that would cause oil to be drawn into the combustion chamber through piston segments.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The first group of cylinders continues to operate continuously with high compression ratio, providing continuous combustion action that prevents vacuum formation and oil ingress issues associated with complete cylinder deactivation.

Inventive Principle:
Principle #20Continuity of useful action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach allows for reduced fuel consumption while maintaining engine performance, with improved efficiency at low and high loads by alternating combustion between cylinder groups and optimizing fuel injection and supercharging for each condition.

Implementation Method 1

the first group of cylinders has a first compression ratio that is greater than the compression ratio of the second group of cylinders

Methodology Applied
Scientific EffectCompression: Compression

Implementation Method 2

the first group of cylinders has a fuel injection timing advance that is lower than a fuel injection timing advance of the second group of cylinders

Methodology Applied
Scientific EffectFuel injection: Injector

Implementation Method 3

the Diesel or Otto thermodynamic cycles are alternately divided between the two groups of cylinders. This implies obtaining the burning of the mixture alternately between the two groups of cylinders

Methodology Applied
Scientific EffectCombustion: Combustion

Implementation Method 4

the Diesel or Otto thermodynamic cycles are alternately divided between the two groups of cylinders

Methodology Applied
Scientific EffectThermodynamic cycle: Diesel Cycle

Data Source

PatentEP3168444B1Internal combustion engine and method for controlling the same
Publication Date: 2018.07.25 FPT IND SPA
  • EP3168444B1 patent drawingFigure 1
  • EP3168444B1 patent drawingFigure 2~3
  • EP3168444B1 patent drawingFigure 4

AI summary

Internal combustion engine comprising a plurality of cylinders with relative pistons, connected to a relative common drive shaft, said multitude of cylinders being divided into a first group and a second group of cylinders, in which consecutive ignition cycles alternate between the two groups of cylinders, the first group of cylinders being controlled to be always active, and the second group of cylinders being controlled to be active on request, the engine being characterised in that said first group of cylinders has a compression ratio different from a compression ratio of said second group of cylinders.