Engine Cylinder Cutout Balancing via Electric Motor Mediator

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Solution Overview

Problem

Cylinder cutout in engines leads to excessive noise and vibration due to torsional imbalances, which existing solutions fail to adequately address by merely limiting the magnitude, location, or time of cylinder cutout.

Innovation Solution

A control system that reduces the output of one or more engine cylinders without reducing the output of the remaining cylinders, using an electric motor to supplement power and balance torsional loads, thereby reducing noise and vibration.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If cylinder cutout is implemented to improve engine efficiency during light loading conditions, then fuel efficiency is improved, but excessive noise and vibration occur due to torsional imbalances

Engineering Contradiction:
Improvefuel efficiencyVSAvoidnoise and vibration
Core Design Contradiction:
Use of energy by moving objectVSObject-generated harmful factors

Solution Approach 1:

An electric motor is introduced as an intermediary device to counterbalance the torsional imbalances caused by cylinder cutout. The motor provides compensating torque to offset the imbalance forces, allowing cylinder cutout to proceed while maintaining acceptable vibration and noise levels.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The system dynamically adjusts the operation of individual cylinders based on operating conditions, selectively deactivating specific cylinders while maintaining others. This parameter change in cylinder operation enables efficiency improvements while the electric motor compensates for the resulting imbalances.

Inventive Principle:
Principle #35Parameter changes

2Object-generated harmful factors

If cylinder cutout is limited by magnitude, location, or time restrictions to comply with noise ordinances, then noise and vibration are reduced, but engine efficiency improvements are constrained

Engineering Contradiction:
Improvenoise and vibrationVSAvoidengine efficiency
Core Design Contradiction:
Object-generated harmful factorsVSProductivity

Solution Approach 1:

The electric motor serves as a mediator that enables more aggressive cylinder cutout strategies to be implemented without violating noise ordinances. By actively compensating for imbalance forces, the motor allows greater flexibility in cylinder management while maintaining acceptable noise and vibration levels.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The system transitions from static restrictions on cylinder cutout (fixed magnitude, location, or time limits) to a dynamic approach where the electric motor actively adjusts in real-time to compensate for imbalance forces, enabling more flexible and efficient cylinder operation.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Effectively reduces engine noise and vibration to an acceptable level by synchronizing power supplementation from an electric motor with reduced cylinder output, maintaining engine performance and efficiency.

Implementation Method 1

A control system that reduces the output of one or more engine cylinders without reducing the output of the remaining cylinders, using an electric motor to supplement power and balance torsional loads

Methodology Applied
Scientific EffectElectromagnetic conversion: Electromagnetic Induction

Data Source

PatentUS7377250B1System and method for balancing an engine during cylinder cutout
Publication Date: 2008.05.27 CATERPILLAR INC
  • US7377250B1 patent drawing
  • US7377250B1 patent drawing
  • US7377250B1 patent drawing

AI summary

The method includes reducing output of one or more cylinders of an engine system without reducing output of the remaining cylinders of the engine system. The method also includes reducing imbalance of the engine system by supplementing the engine system with power in response to the output reduction of the one or more cylinders.