Engine Combustion Control via Cylinder Prediction

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Solution Overview

Problem

Conventional internal combustion engine control systems suffer from reduced performance due to decoupling of air path and fueling commands, which leads to inherent delays and failure to account for changes in engine behavior over time, especially during transient conditions, and require complex calibration and multiple maps to manage off-nominal considerations.

Innovation Solution

The system dynamically controls fueling based on instantaneous cylinder conditions, incorporating a feedback mechanism to adjust for air path system variability and response time delays, using a cylinder contents prediction module and fueling parameter selection module to generate fuel commands from weighted combinations of nominal and peak fueling parameters.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If decoupled feed-forward air path and fueling commands are used, then control simplicity is maintained, but performance deteriorates due to inherent delays and inability to account for engine behavior changes

Engineering Contradiction:
Improvecontrol simplicityVSAvoidperformance
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The patent implements a feedback mechanism where the air path system performance is monitored and used to dynamically adjust fueling commands. The feedback signal from the air path system is processed by the fueling controller to modify fueling parameters in real-time, closing the control loop and enabling the system to adapt to changing engine conditions and delays.

Inventive Principle:
Principle #23Feedback

2Adaptability or versatility

If multiple two-dimensional feed-forward maps are used to account for off-nominal considerations, then adaptability improves, but device complexity and calibration difficulty increase

Engineering Contradiction:
Improveability to handle off-nominal conditionsVSAvoidcontrol structure complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent employs dynamic fueling commands that are continuously adjusted based on real-time engine operating conditions and air path system performance. Instead of relying on static pre-programmed maps for various conditions, the system dynamically calculates optimal fueling parameters using current sensor data, making the control strategy adaptable to any operating condition without requiring extensive pre-calibration.

Inventive Principle:
Principle #15Dynamics

3Device complexity

If air path system alone is used to correct variability through feedback, then fueling control is simplified, but performance deteriorates due to lack of coordinated fueling adjustment

Engineering Contradiction:
Improvecontrol structureVSAvoidperformance
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The patent merges the air path feedback mechanism with coordinated fueling control. The fueling controller receives and processes the feedback signal from the air path system, and integrates this information with fueling parameters to generate coordinated adjustments. This combination ensures that both air path and fueling systems work together synergistically to optimize performance under varying conditions.

Inventive Principle:
Principle #5Merging (Combining)

Data Source

PatentUS9353696B2Combustion controller for internal combustion engine
Publication Date: 2016.05.31 CUMMINS INTELLECTUAL PROPERTY INC
  • US9353696B2 patent drawing
  • US9353696B2 patent drawing
  • US9353696B2 patent drawing

AI summary

According to one embodiment, an apparatus for controlling combustion in an internal combustion engine having a fuel delivery system includes a cylinder contents prediction module configured to predict at least one condition within a combustion cylinder of the internal combustion engine. The apparatus also includes a fueling parameter selection module configured to generate a fuel command for the fuel delivery system. The fuel command is based at least partially on the predicted at least one condition within the combustion cylinder.