Aircraft Engine Deaerator Swirler for Air-Oil Separation

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Aircraft engine lubrication systems face challenges in efficiently separating air from oil due to dynamic environments, which existing deaerators do not adequately address in terms of separation efficiency, maintenance, weight, and cost.

Innovation Solution

A deaerator design featuring a swirler cavity with a swirling conduit portion that turns around the axis upstream of an opening, creating a separation path for oil and air outlets, optimizing centrifugal acceleration for efficient separation, and a method involving a first separation step in the swirling conduit portion and a second step within the swirler cavity to direct oil radially outward and air inwardly.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a static reservoir is used for air-oil separation, then separation can occur over time, but the system requires significant weight and space which are not practical for aircraft engines

Engineering Contradiction:
Improveair-oil separation effectivenessVSAvoiddeaerator weight
Core Design Contradiction:
ReliabilityVSWeight of moving object

Solution Approach 1:

The patent replaces the static gravitational separation system with a dynamic centrifugal separation system. The swirler cavity and swirling conduit portion create rotational motion that generates centrifugal force, substituting the need for a large static reservoir with a compact dynamic mechanism that achieves separation through centrifugal acceleration rather than gravitational settling over time.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent changes the separation mechanism from gravitational (static) to centrifugal (dynamic). By introducing rotational motion and changing the physical parameter from gravity-based settling to centrifugal force-based separation, the system achieves effective air-oil separation in a much smaller, lighter configuration suitable for aircraft engines.

Inventive Principle:
Principle #35Parameter changes

2Productivity

If existing deaerators are used, then some separation is achieved, but separation efficiency is insufficient for dynamic aircraft engine environments

Engineering Contradiction:
Improveseparation efficiencyVSAvoidperformance in dynamic environment
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent introduces dynamic elements to the deaerator system. The swirling conduit portion and swirler cavity create continuous rotational motion, transforming a static separation process into a dynamic one. This dynamic approach maintains effective separation under the varying conditions of aircraft engine operation, where oil return characteristics change with engine power and operating state.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent utilizes fluid dynamics and hydraulic principles to achieve separation. The swirling conduit portion and swirler cavity are designed to create specific flow patterns and centrifugal forces that separate air from oil based on density differences. The system exploits pneumatic and hydraulic effects rather than mechanical moving parts, achieving high separation efficiency in a reliable manner.

Inventive Principle:
Principle #29Pneumatics and hydraulics

3Productivity

If centrifugal acceleration is used for active separation, then separation efficiency improves, but device complexity increases

Engineering Contradiction:
Improveseparation efficiencyVSAvoiddeaerator structure
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent divides the deaerator into distinct functional segments: the swirling conduit portion that generates rotational flow, the swirler cavity that maintains the vortex, and the separation zone where air and oil are divided into radial and axial segments. This segmentation allows each component to perform its specific function efficiently while keeping the overall design manageable and maintainable.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The swirling conduit portion and swirler cavity are designed to generate and maintain centrifugal separation automatically based on the incoming oil flow characteristics. The system self-regulates the separation process through its geometric design, requiring no external control mechanisms or additional complexity. The centrifugal separation occurs naturally as oil enters the swirler, with air and oil automatically separating based on density and centrifugal force.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The design achieves improved separation efficiency, reduces maintenance, and lowers weight and cost while maintaining effective air-oil separation in dynamic aircraft engine environments.

Implementation Method 1

it can be desired to limit the amount of oil carried by the aircraft. Such considerations can favor the use of a deaerator to actively separate the air from the oil using centrifugal acceleration

Methodology Applied
Scientific EffectCentrifugal acceleration: Centrifugal Force

Data Source

PatentEP4032596A1Deaerator for aircraft engine and associated method of operation
Publication Date: 2022.07.27 PRATT & WHITNEY CANADA CORP
  • EP4032596A1 patent drawingFigure 1
  • EP4032596A1 patent drawingFigure 2A
  • EP4032596A1 patent drawingFigure 2B~3C

AI summary

The de-aerator (40; 140) can be used to separate air from oil in an aircraft engine lubrication system (22). The de-aerator (40; 140) can include a swirler cavity (42; 142) extending circumferentially around an axis (41; 141; 241) and axially between a proximal wall (48; 148) and a distal wall (50), a separation path (52) dividing within the swirler cavity (42; 142) into a radially outer oil segment (54) leading to an oil outlet (58) and a radially inner air segment (56) leading to an air outlet (60), and a swirling conduit portion (64; 164; 264) having a length turning around the axis (41; 141; 241) upstream of an opening (62; 162; 262) in the proximal wall (48; 148) along the separation path (52).