Engine Drive Control Device Reducing Fuel Wetness via Intake Counterflow

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Solution Overview

Problem

Internal combustion engines face challenges in reducing particulate matter emissions and fuel wetness, particularly during startup when ambient temperatures are low, leading to increased fuel adherence to chamber walls and decreased fuel economy.

Innovation Solution

A drive control device that adjusts fuel injection timing and valve timing to utilize counterflow blowing back into the intake port, reducing fuel wetness by extending the counterflow generation period through advanced exhaust valve closing and intake valve opening timings, thereby improving emission efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If fuel injection is performed during engine startup at low ambient temperatures, then the engine can start and operate, but fuel adheres to chamber walls increasing fuel wetness and reducing fuel economy

Engineering Contradiction:
Improveengine startup capabilityVSAvoidfuel wetness
Core Design Contradiction:
ReliabilityVSLoss of substance

Solution Approach 1:

The system performs preliminary heating of the combustion chamber and intake port before fuel injection during startup. By pre-heating these areas, the fuel that is subsequently injected does not adhere to cold walls, reducing fuel wetness while maintaining reliable engine startup capability.

Inventive Principle:
Principle #10Preliminary action

2Object-generated harmful factors

If multiple injection cycles are used to reduce particulate matter emissions, then emission performance improves, but the complexity of the injection control system increases

Engineering Contradiction:
Improveparticulate matter emissionsVSAvoidinjection control system complexity
Core Design Contradiction:
Object-generated harmful factorsVSDevice complexity

Solution Approach 1:

The fuel injection process is divided into multiple separate injection cycles with different timing and duration parameters. By segmenting the injection into distinct phases (main injection, secondary injection, etc.), the system effectively reduces particulate matter emissions through varied injection patterns while using a relatively simple control mechanism that manages each segment independently.

Inventive Principle:
Principle #1Segmentation

3Adaptability or versatility

If the engine operates at low ambient temperatures, then the engine can run in cold conditions, but fuel economy decreases due to increased fuel adherence

Engineering Contradiction:
Improvecold environment operation capabilityVSAvoidfuel economy
Core Design Contradiction:
Adaptability or versatilityVSUse of energy by moving object

Solution Approach 1:

The system dynamically changes operating parameters including injection timing, injection duration, and valve timing based on ambient temperature conditions. During cold operation, the system adjusts these parameters to reduce fuel adherence to walls while maintaining acceptable fuel economy, allowing the engine to adapt to cold environments without significant fuel economy penalties.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively reduces fuel wetness and improves emission performance by increasing the counterflow generation period, enhancing fuel injection efficiency and reducing particulate matter emissions.

Implementation Method 1

A drive control device adjusts fuel injection timing and valve timing to utilize counterflow blowing back into the intake port, reducing fuel wetness by extending the counterflow generation period

Methodology Applied
Scientific EffectCounterflow:

Data Source

PatentUS11867132B2Drive control device for internal combustion engine
Publication Date: 2024.01.09 DENSO CORP
  • US11867132B2 patent drawing
  • US11867132B2 patent drawing
  • US11867132B2 patent drawing

AI summary

An internal combustion engine includes: a fuel injection valve injecting fuel; an intake timing varying mechanism controlling the opening/closing of an intake valve provided at an intake port; and an exhaust timing varying mechanism controlling the opening/closing of an exhaust valve provided at an exhaust port. When a request has been made to reduce a fuel wet amount, which is a quantity of fuel adhering to a wall surface of the internal combustion engine facing to an injection field where fuel is injected, in the startup of the internal combustion engine, the control device executes wet reduction control. In the wet reduction control, at least one of the intake timing varying mechanism or the exhaust timing varying mechanism is controlled so as to reduce the fuel wet amount by a counterflow blowing back toward the intake port.