Multi-cylinder Engine Exhaust Sensor Placement

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Solution Overview

Problem

In multi-cylinder engines with EGR devices, installing an exhaust gas temperature sensor inside the cylinder head is challenging due to maintainability concerns, which affects precise temperature detection essential for NOx reduction and intake charging efficiency.

Innovation Solution

The engine design includes a multi-cylinder configuration with independent and collective exhaust passage parts in the cylinder head, where the EGR passage is connected to these parts, and an exhaust gas temperature sensor is placed on an exhaust-pipe part connected to the collective exhaust passage, allowing accurate temperature detection of exhaust gas without being installed in the cylinder head.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If the exhaust gas temperature sensor is installed inside the cylinder head, then the temperature detection precision is improved, but the ease of maintenance deteriorates

Engineering Contradiction:
Improveexhaust gas temperature detection precisionVSAvoidsensor maintenance accessibility
Core Design Contradiction:
Measurement precisionVSEase of repair

Solution Approach 1:

The exhaust passage system is segmented into multiple independent exhaust passage parts (first exhaust passage part, second exhaust passage part, etc.) that are separately connected to different cylinder groups. This segmentation allows the temperature sensor to be strategically positioned in one specific exhaust passage part where it can accurately measure exhaust gas temperature while remaining accessible for maintenance, rather than requiring installation deep within the cylinder head.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The independent exhaust passage parts serve as intermediary channels that connect the cylinders to the collective exhaust passage. By placing the temperature sensor in one of these intermediary exhaust passage parts, the system achieves both accurate temperature measurement and easy maintenance access, as the sensor is positioned in an intermediate location rather than directly in the cylinder head or final exhaust outlet.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Object-generated harmful factors

If the EGR passage is connected to some of the plurality of independent exhaust passage parts, then the NOx reduction efficiency is improved, but the device complexity increases

Engineering Contradiction:
ImproveNOx generationVSAvoidexhaust passage configuration complexity
Core Design Contradiction:
Object-generated harmful factorsVSDevice complexity

Solution Approach 1:

The EGR passage is selectively connected to only some of the independent exhaust passage parts (e.g., first exhaust passage part) rather than all of them. This local quality approach allows the system to recirculate exhaust gas from specific cylinders to achieve effective NOx reduction while avoiding the complexity of connecting all exhaust passages, thus balancing performance with system simplicity.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

Instead of connecting the EGR passage to all independent exhaust passage parts, the system implements partial action by connecting it to only the necessary number of passages (first exhaust passage part and potentially second exhaust passage part). This partial connection achieves sufficient NOx reduction efficiency without creating excessive device complexity, following the principle of doing just enough to achieve the desired effect.

Inventive Principle:
Principle #16Partial or excessive action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enables accurate exhaust gas temperature detection while maintaining the sensor's accessibility and efficiency, reducing interference and improving exhaust efficiency by alternately fueling cylinder groups.

Implementation Method 1

an exhaust gas temperature sensor provided to the first exhaust-pipe part... can detect by the exhaust gas temperature sensor a temperature approximated to the temperature of the exhaust gas outflowed to the EGR passage

Methodology Applied
Scientific EffectTemperature detection:

Data Source

PatentUS10774794B2Multi-cylinder engine
Publication Date: 2020.09.15 MAZDA MOTOR CORP
  • US10774794B2 patent drawing
  • US10774794B2 patent drawing
  • US10774794B2 patent drawing

AI summary

A multi-cylinder engine having an engine body with a cylinder head is provided. The engine includes first and second cylinder groups, each having a plurality of independent exhaust passage parts provided to the cylinder head and connected to cylinders of the first and second cylinder groups, respectively, and first and second collective exhaust passage parts collecting the first and second pluralities of independent exhaust passage parts at a location downstream in an exhaust gas flow direction, and having an opening formed in the side surface part of the cylinder head, first and second exhaust-pipe parts each connected to the openings of the first and second collective exhaust passage parts, respectively, an exhaust gas recirculation (EGR) passage connected at one end to the first exhaust passage group and connected at the other end to an intake passage, and an exhaust gas temperature sensor provided to the first exhaust-pipe part.