Engine Firing Phase Transition Control

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Solution Overview

Problem

Existing engine technologies face challenges in managing firing sequence phase transitions during skip fire and cylinder output level modulation, particularly in ensuring consistent cylinder operation and minimizing noise, vibration, and harshness (NVH) issues during transitions between different firing fractions.

Innovation Solution

The implementation of a control method using a first-order sigma delta converter to dynamically adjust the firing sequence phase by adding offset values to an accumulator, ensuring that the desired set of cylinders fire consistently, and utilizing this approach to transition between different firing fractions while mitigating NVH effects.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If dynamic skip fire control is used to achieve finer control of effective engine displacement, then adaptability is improved, but noise, vibration, and harshness (NVH) increase during phase transitions

Engineering Contradiction:
Improveeffective displacement controlVSAvoidNVH during phase transitions
Core Design Contradiction:
Adaptability or versatilityVSObject-affected harmful factors

Solution Approach 1:

The system dynamically adjusts the phase of the firing sequence during skip fire operation. The controller monitors the current phase and actively transitions between different phase states (e.g., from firing every third cylinder to firing every fourth cylinder) based on operating conditions, enabling the engine to adapt its effective displacement dynamically while managing NVH characteristics through controlled phase changes

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The invention utilizes phase transitions in the firing sequence as a controlled mechanism to change effective displacement. By transitioning the phase of which cylinders fire (e.g., changing from a pattern where cylinders 1,4,7 fire to where cylinders 2,5,8 fire), the system achieves variable effective displacement while the transition process itself is managed to minimize NVH impacts

Inventive Principle:
Principle #36Phase transitions

2Adaptability or versatility

If the phase of the firing sequence is changed to achieve desired cylinder operation, then adaptability is improved, but the complexity of control increases

Engineering Contradiction:
Improvefiring sequence controlVSAvoidcontrol system complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The controller implements feedback by monitoring the current phase of the firing sequence and comparing it to the desired phase. Based on this feedback, the controller determines when and how to transition between phases, automatically adjusting the firing pattern without requiring complex external intervention or manual control

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system performs self-service by automatically managing its own phase transitions. The controller independently determines the current phase state, identifies when a phase change is needed based on operating conditions, and executes the transition without external assistance, thereby managing the complexity internally while maintaining adaptability

Inventive Principle:
Principle #25Self-service

Data Source

PatentUS10393085B2Managing firing phase transitions
Publication Date: 2019.08.27 TULA TECHNOLOGY INC
  • US10393085B2 patent drawing
  • US10393085B2 patent drawing
  • US10393085B2 patent drawing

AI summary

Methods and controllers for dynamically altering the phase of a firing sequence during operation of an engine are described. The described methods and controllers are particularly useful in conjunction with cylinder output level modulation operation of an engine such as dynamic skip fire operation of the engine and/or multi-charge level operation of the engine.