Engine Fuel Injection Timing Control for Emission Reduction

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing internal combustion engines face challenges in limiting emissions and increasing fuel efficiency without operating outside mechanical limits, leading to component degradation and increased fuel costs.

Innovation Solution

The implementation of a common rail fuel system, advanced intake valve closing timing, and a turbocharger with an increased compressor map width, which together optimize fuel injection timing and pressure to reduce emissions and enhance engine efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-generated harmful factors

If the engine operates to limit emissions and increase fuel efficiency, then emissions are reduced and fuel efficiency is improved, but the engine operates outside hardware limits causing component degradation and reduced lifetime

Engineering Contradiction:
ImproveemissionsVSAvoidcomponent degradation
Core Design Contradiction:
Object-generated harmful factorsVSReliability

Solution Approach 1:

The fuel injection timing is dynamically adjusted based on engine output demand, varying the amount of advance in a non-monotonic manner (decreasing then increasing as output demand increases) to optimize combustion characteristics across different operating conditions, allowing emission reduction without excessive component stress

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system changes the fuel injection timing parameter in response to engine output demand, optimizing the balance between emission reduction and component protection by adjusting injection advance angles to prevent operation outside hardware limits while still achieving emission benefits

Inventive Principle:
Principle #35Parameter changes

2Object-generated harmful factors

If the engine operates to limit emissions and increase fuel efficiency, then emissions are reduced and fuel efficiency is improved, but total fuel cost increases due to reduced fuel efficiency in conventional operation

Engineering Contradiction:
ImproveemissionsVSAvoidfuel efficiency
Core Design Contradiction:
Object-generated harmful factorsVSUse of energy by moving object

Solution Approach 1:

The fuel injection timing is dynamically optimized across the engine operating range, with the amount of advance decreasing then increasing as engine output demand increases, achieving superior fuel efficiency at all operating points compared to conventional fixed-timing engines

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

By continuously adjusting the fuel injection timing parameter based on engine output demand, the system achieves optimal combustion efficiency across all operating conditions, resulting in lower total fuel consumption and reduced fuel costs despite the complexity of the control strategy

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This combination reduces vehicle emissions and increases fuel efficiency, maintaining engine performance while minimizing component degradation and fuel consumption, thus meeting environmental regulations and reducing operational costs.

Implementation Method 1

a common rail fuel injection system, the common rail fuel injection system including a plurality of fuel injectors

Methodology Applied
Scientific EffectFuel injection: Injector

Implementation Method 2

an internal combustion engine

Methodology Applied
Scientific EffectCombustion: Combustion

Data Source

PatentUS11536216B2Systems and methods for an engine
Publication Date: 2022.12.27 TRANSPORTATION IP HOLDINGS LLC
  • US11536216B2 patent drawing
  • US11536216B2 patent drawing
  • US11536216B2 patent drawing

AI summary

Various systems and methods are provided for adjusting operating parameters of an internal combustion engine. In one example, a system may include adjusting an amount of advance of a fuel injection timing of a plurality of fuel injectors of an internal combustion engine relative to top dead center (TDC) responsive to engine output demand, where, as the engine output demand increases, the amount of advance first decreases and then increases. In this way, an amount of vehicle emissions may be decreased while an amount of fuel consumption is decreased.