Engine Fueling Control With Constant Fuel Rate at Load

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Solution Overview

Problem

Existing engine control systems optimize brake specific fuel consumption (BSFC) at the expense of increased fuel consumption, leading to longer travel times with minimal performance differences, indicating a need for a system that reduces fuel consumption without compromising vehicle performance.

Innovation Solution

A system and method that control engine fueling by maintaining a constant fuel delivery rate per unit time upon attaining a predetermined operational state, such as engine speed or fuel flow rate, and allowing fuel delivery to range between minimum and maximum rates based on operational modes.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If the engine is operated to optimize brake specific fuel consumption (BSFC) at full load with a lower engine speed, then fuel consumption is reduced, but travel time increases and vehicle performance deteriorates

Engineering Contradiction:
Improvefuel consumptionVSAvoidtravel time
Core Design Contradiction:
Loss of energyVSLoss of time

Solution Approach 1:

The system dynamically switches between two operational modes based on real-time conditions: a BSFC optimization mode for fuel efficiency and a constant fuel delivery mode for performance. This dynamic adaptation allows the system to resolve the contradiction by selecting the appropriate mode depending on whether fuel savings or travel time is the priority, rather than being locked into a single static operating strategy

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system changes the fuel delivery parameter from a variable rate optimized for BSFC to a constant rate that maintains performance. By altering this key parameter and switching between different fuel delivery strategies, the system can achieve either fuel consumption reduction or maintained performance as needed, resolving the trade-off between these two objectives

Inventive Principle:
Principle #35Parameter changes

2Loss of energy

If the engine is operated to optimize brake specific fuel consumption (BSFC), then fuel efficiency is improved, but overall fuel consumption increases due to extended operation time

Engineering Contradiction:
Improveenergy efficiencyVSAvoidfuel consumption
Core Design Contradiction:
Loss of energyVSQuantity of substance

Solution Approach 1:

The system dynamically switches between two operational modes based on real-time conditions: a BSFC optimization mode for fuel efficiency and a constant fuel delivery mode for performance. This dynamic adaptation allows the system to resolve the contradiction by selecting the appropriate mode depending on whether fuel savings or travel time is the priority, rather than being locked into a single static operating strategy

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system changes the fuel delivery parameter from a variable rate optimized for BSFC to a constant rate that maintains performance. By altering this key parameter and switching between different fuel delivery strategies, the system can achieve either fuel consumption reduction or maintained performance as needed, resolving the trade-off between these two objectives

Inventive Principle:
Principle #35Parameter changes

3Loss of energy

If the engine operates at lower speeds to optimize BSFC, then energy efficiency is improved, but power delivery and vehicle performance deteriorate

Engineering Contradiction:
Improveenergy efficiencyVSAvoidpower delivery
Core Design Contradiction:
Loss of energyVSPower

Solution Approach 1:

The system dynamically switches between two operational modes based on real-time conditions: a BSFC optimization mode for fuel efficiency and a constant fuel delivery mode for performance. This dynamic adaptation allows the system to resolve the contradiction by selecting the appropriate mode depending on whether fuel savings or travel time is the priority, rather than being locked into a single static operating strategy

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS11807241B2System and method for controlling engine fueling and vehicle including such a system
Publication Date: 2023.11.07 VOLVO TRUCK CORP
  • US11807241B2 patent drawing
  • US11807241B2 patent drawing
  • US11807241B2 patent drawing

AI summary

A system is provided for controlling engine fueling and includes an internal combustion engine, a fuel source, means for delivering fuel from the fuel source to the engine, and a controller configured to control the fuel delivering means according to a first operational mode so that, upon attaining a predetermined operational state of the engine, an amount of fuel delivered to the engine per unit time is kept constant. The system will typically but not necessarily be provided in a vehicle such as a truck or a passenger automobile. A method for controlling engine fueling is also provided.