Engine Generator Sensor Chamber Ventilation

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Solution Overview

Problem

The usability of engine generators is compromised when used near buildings due to indoor air quality issues from exhaust gases, requiring complex sensor arrangements and limited positioning, which degrades their effectiveness and user experience.

Innovation Solution

An engine generator design that includes a sensor unit and controller within a storage chamber, which communicates with outer air through ventilation openings, allowing the cooling fan to suction gases and detect exhaust emissions, enabling the engine to be stopped when ventilation is insufficient, thus ensuring safe operation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If a sensor for detecting exhaust gas is arranged indoors to monitor air quality, then indoor air quality safety is improved, but the arrangement is limited by sensor positioning constraints and communication distance requirements

Engineering Contradiction:
Improveindoor air qualityVSAvoidarrangement flexibility
Core Design Contradiction:
Object-affected harmful factorsVSEase of operation

Solution Approach 1:

The sensor unit is extracted from the indoor environment and integrated into the storage chamber of the engine generator itself. This allows the sensor to be positioned with the engine generator, eliminating the need for separate indoor sensor installation and communication infrastructure. The sensor detects exhaust gas directly at the source through the storage chamber opening, providing safety without arrangement constraints.

Inventive Principle:
Principle #2Taking out (Extraction)

2Device complexity

If the sensor unit is integrated within the storage chamber that communicates with outer air, then the arrangement complexity is reduced and usability is improved, but the sensor must reliably detect exhaust gas through the ventilation opening

Engineering Contradiction:
Improvesensor arrangementVSAvoidgas detection accuracy
Core Design Contradiction:
Device complexityVSMeasurement precision

Solution Approach 1:

The cooling fan's existing airflow function is utilized to actively draw exhaust gas through the storage chamber opening to the sensor unit. This self-service approach uses the engine's own cooling system to ensure consistent gas flow to the sensor, eliminating the need for separate sampling pumps or complex ventilation systems while maintaining reliable detection accuracy.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design allows for simple and effective use of engine generators by preventing engine operation in poorly ventilated areas, enhancing user convenience and safety by integrating the sensor and controller within the storage chamber for efficient gas detection and ventilation.

Implementation Method 1

a cooling fan configured to generate a cooling wind for cooling the engine

Methodology Applied
Scientific EffectConvection: Convection

Implementation Method 2

a sensor unit configured to detect a predetermined gas in the storage chamber

Methodology Applied
Scientific EffectGas detection:

Data Source

PatentUS11274620B2Engine generator
Publication Date: 2022.03.15 HONDA MOTOR CO LTD
  • US11274620B2 patent drawing
  • US11274620B2 patent drawing
  • US11274620B2 patent drawing

AI summary

An engine generator, comprising an engine, a power generator configured to generate electric power based on motive power of the engine, a cooling fan configured to generate a cooling wind for cooling the engine, a control panel configured to accept an operation input by a user, a storage chamber configured to store a constituent part of the control panel, a sensor unit configured to detect a predetermined gas in the storage chamber, and a controller configured to stop the engine based on a detection result of the sensor unit, wherein the storage chamber stores the sensor unit and communicates with outer air such that a gas in the storage chamber can be suctioned by the cooling fan.