Engine Idle Purge Control for RPM Stability

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Solution Overview

Problem

Existing engine control methods during canister idle purge fail to stabilize engine RPM and improve fuel efficiency, leading to uncomfortable driving conditions and increased reserve torque usage, especially when purge concentration learning is incomplete or during evaporation gas leak diagnosis.

Innovation Solution

A method and device that determine specific conditions for idle purge, adjust reserve torque based on purge concentration learning time and evaporation gas leak diagnosis, and control the purge valve to minimize RPM fluctuations, allowing for selective torque application to enhance fuel efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If reserve torque is increased to stabilize combustion during canister purge, then combustion stabilization is improved, but fuel efficiency deteriorates

Engineering Contradiction:
Improvecombustion stabilizationVSAvoidfuel efficiency
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The reserve torque is made dynamic rather than static. The control method calculates required reserve torque based on real-time purge gas concentration measurements and adjusts the torque accordingly. When purge gas concentration is high, more reserve torque is applied; when concentration is low, less reserve torque is applied, optimizing both combustion stability and fuel efficiency.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system implements feedback control by continuously measuring purge gas concentration and using this information to adjust reserve torque. The oxygen sensor monitors exhaust gas oxygen levels, which serve as an indicator of purge gas concentration, and this feedback is used to dynamically adjust the torque controller's output, resolving the contradiction between stability and efficiency.

Inventive Principle:
Principle #23Feedback

2Reliability

If reserve torque is applied during all idle purge operations, then combustion stabilization is improved, but fuel efficiency deteriorates

Engineering Contradiction:
Improvecombustion stabilizationVSAvoidfuel efficiency
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The control method applies different reserve torque strategies to different idle purge scenarios. Instead of uniform treatment, the system identifies specific purge conditions (high concentration vs. low concentration) and applies appropriate torque levels locally to each scenario, improving both stability where needed and efficiency where not required.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The system changes the parameter of reserve torque based on purge gas concentration levels. By monitoring oxygen sensor readings and adjusting reserve torque accordingly, the system adapts to varying purge conditions, applying torque only when and where it is necessary to maintain combustion stability.

Inventive Principle:
Principle #35Parameter changes

3Object-generated harmful factors

If purge valve opening ratio is maximized to meet evaporation gas regulations, then evaporation gas control is improved, but engine RPM stability deteriorates

Engineering Contradiction:
Improveevaporation gas controlVSAvoidengine RPM stability
Core Design Contradiction:
Object-generated harmful factorsVSStability of the object's composition

Solution Approach 1:

The purge valve opening ratio is made dynamic rather than fixed at maximum. The control method adjusts the opening ratio in real-time based on purge gas concentration measurements, allowing the system to meet emission regulations while maintaining engine RPM stability through adaptive control.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system uses feedback from oxygen sensors to monitor exhaust gas composition and adjusts purge valve opening accordingly. This feedback loop enables the system to maintain proper evaporation gas control while preventing excessive RPM fluctuations by continuously adapting to actual purge conditions.

Inventive Principle:
Principle #23Feedback

4Object-generated harmful factors

If purge gas concentration learning is incomplete during idle purge, then evaporation gas purging is improved, but engine RPM fluctuation increases

Engineering Contradiction:
Improveevaporation gas purgingVSAvoidengine RPM stability
Core Design Contradiction:
Object-generated harmful factorsVSStability of the object's composition

Solution Approach 1:

The control method performs preliminary actions by conducting purge concentration learning during part-load conditions before initiating idle purge operations. This preliminary learning phase calibrates the system's understanding of purge gas concentration characteristics, enabling more stable idle purge operations with reduced RPM fluctuations.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system prepares for potential RPM fluctuations by conducting preliminary purge concentration learning and calibration before idle purge begins. This beforehand preparation cushions against unexpected RPM variations during actual idle purge operations, maintaining stability while achieving effective evaporation gas purging.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution stabilizes engine RPM, reduces uncomfortable noise and vibration, and minimizes reserve torque usage, thereby improving riding comfort and fuel efficiency by selectively applying torque only when needed during canister idle purge operations.

Implementation Method 1

the amount (concentration) of evaporation gas (HC) collected in the canister is determined by determining a feedback level of a fuel amount depending on the amount (concentration) of oxygen in exhaust gas detected by an oxygen sensor

Methodology Applied
Scientific EffectOxygen detection:

Implementation Method 2

Evaporation gas (HC) is mostly produced when fuel remaining in a fuel tank volatilizes, so it is important to collect the evaporation gas (HC) produced by the volatilization in a canister

Methodology Applied
Scientific EffectEvaporation: Evaporation

Implementation Method 3

supply the collected evaporation gas (HC) to an engine surge tank through a purge valve to send it to a combustion chamber

Methodology Applied
Scientific EffectGas flow control:

Implementation Method 4

supply the collected evaporation gas (HC) to an engine surge tank through a purge valve to send it to a combustion chamber

Methodology Applied
Scientific EffectCombustion: Combustion

Data Source

PatentUS10753292B2Method and device for controlling engine during idle purge of canister
Publication Date: 2020.08.25 HYUNDAI MOTOR CO LTD
  • US10753292B2 patent drawing
  • US10753292B2 patent drawing
  • US10753292B2 patent drawing

AI summary

A method of controlling an engine during idle purge of a canister includes: determining whether current operation information of a vehicle satisfies an idle purge condition, determining whether canister purge learning time performed during a part load condition is a set time or more when a purge operation condition is satisfied, and performing idle purge of the canister when the canister purge learning time performed during the part load condition is the set time or more.