Engine Idle-Stop Control via Generator Status Detection

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Solution Overview

Problem

Existing vehicle engine idle stop systems often disrupt power take-off operations by unnecessarily delaying engine shut-down, which can lead to power shortages and inefficiencies, and lack operator control over idle-stop timing.

Innovation Solution

A method that allows users to schedule engine idle-stop based on input via a human machine interface, enabling continued engine operation during generator use for external loads, with options to override idle-stop until the generator stops or for a specified duration, ensuring uninterrupted power supply and improved fuel efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If the engine is idle-stopped after completion of the first PTO operation, then fuel efficiency is improved, but subsequent PTO operations are disrupted

Engineering Contradiction:
Improvefuel efficiencyVSAvoidPTO operation continuity
Core Design Contradiction:
Loss of energyVSReliability

Solution Approach 1:

The system performs preliminary detection of generator operation status before executing engine idle-stop. When the generator is detected to be operating, the system preemptively prevents engine idle-stop, ensuring continuous power supply for successive PTO operations while still enabling idle-stop when the generator is not operating, thus maintaining fuel efficiency

Inventive Principle:
Principle #10Preliminary action

2Loss of energy

If the engine is idle-stopped to improve fuel efficiency, then energy loss is reduced, but operator control over idle-stop timing is lost

Engineering Contradiction:
Improvefuel efficiencyVSAvoidoperator control
Core Design Contradiction:
Loss of energyVSEase of operation

Solution Approach 1:

The system dynamically adjusts engine idle-stop execution based on real-time generator operation status. The control system continuously monitors whether the generator is operating and automatically modifies idle-stop behavior accordingly - preventing idle-stop during generator operation and allowing it when the generator is not operating, thereby adapting to changing operational conditions

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system implements feedback by detecting the generator operation status and using this information to control engine idle-stop. The control system receives feedback about whether the generator is running and adjusts the engine idle-stop decision based on this feedback, ensuring both fuel efficiency and operational control

Inventive Principle:
Principle #23Feedback

3Reliability

If the engine idle-stop is delayed indefinitely for PTO operation, then PTO operation continuity is maintained, but fuel efficiency is compromised

Engineering Contradiction:
ImprovePTO operation continuityVSAvoidfuel efficiency
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

The system performs preliminary detection of generator operation status before executing engine idle-stop. When the generator is detected to be operating, the system preemptively prevents engine idle-stop, ensuring continuous power supply for successive PTO operations while still enabling idle-stop when the generator is not operating, thus maintaining fuel efficiency

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach allows for continuous operation of power take-off devices without interruptions, enhances customer satisfaction by providing operator control over idle-stop timing, and improves fuel efficiency by allowing engine operation only when necessary.

Implementation Method 1

the generator is operated to convert mechanical energy (from engine torque) to electrical energy for charging the battery

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Data Source

PatentUS10745013B1Methods and systems for engine idle stop
Publication Date: 2020.08.18 FORD GLOBAL TECH LLC
  • US10745013B1 patent drawing
  • US10745013B1 patent drawing
  • US10745013B1 patent drawing

AI summary

Methods and systems are provided for adjusting engine idle-stop based on operation of an on-board generator. In one example, during operation of the generator to power an external load, a method may include inhibiting engine shut-down based on input from a user.